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Service Manual

Trucks

Group 28

Engine Control Module (ECM), Diagnostic Trouble Code

(DTC), Guide

2010 Emissions

MRU, LEU

PV776-88969578

Foreword

The descriptions and service procedures contained in this manual are based on designs and methods studies carried out up to April 2010.

The products are under continuous development. Vehicles and components produced after the above date may therefore have different specifications and repair methods. When this is believed to have a significant bearing on this manual, supplementary service bulletins will be issued to cover the changes.

The new edition of this manual will update the changes.

In service procedures where the title incorporates an operation number, this is a reference to a Labor Code (Standard Time).

Service procedures which do not include an operation number in the title are for general information and no reference is made to a Labor Code (Standard Time).

Each section of this manual contains specific safety information and warnings which must be reviewed before performing any procedure. If a printed copy of a procedure is made, be sure to also make a printed copy of the safety information and warnings that relate to that procedure. The following levels of observations, cautions and warnings are used in this Service Documentation:

Note: Indicates a procedure, practice, or condition that must be followed in order to have the vehicle or component function in the manner intended.

Caution: Indicates an unsafe practice where damage to the product could occur.

Warning: Indicates an unsafe practice where personal injury or severe damage to the product could occur.

Danger: Indicates an unsafe practice where serious personal injury or death could occur.

Mack Trucks, Inc.

Greensboro, NC USA

Order number: PV776-88969578

Repl:

©2010 Mack Trucks, Inc., Greensboro, NC USA

All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Mack Trucks, Inc.

USA41614

2

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

Troubleshooting

Engine Control Module (ECM) Diagnostic Trouble Codes (DTCs)

The manufacturer scan tool is the preferred tool for performing diagnostic work. Contact your local dealer for more information or visit “www.premiumtechtool.com”.

Note: The use of a scan tool is necessary to perform diagnostic work as well as clearing of any diagnostic trouble codes (DTCs). DTC(s) can no longer be cleared using the vehicles instrument cluster digital display and stalk switch control.

System Overview

Six electronic control units (ECUs) are used; the engine control module (ECM), instrument control module (ICM), Vehicle Electronic Control Unit (VECU), transmission control module (TCM), the gear selector control module (GSCM) and the aftertreatment control module (ACM). Together, these modules operate and communicate through the SAE J1939 data links to control a variety of engine and vehicle cab functions. The ECM controls such things as fuel timing and delivery, fan operation, engine protection functions, engine brake operation, the exhaust gas recirculation (EGR) valve and the turbocharger nozzle. The VECU controls cruise control functions, accessory relay controls and idle shutdown functions. The ICM primarily displays operational parameters and communicates these to the other ECUs. All have the capability to communicate over the SAE J1587 data link primarily for programming, diagnostics and data reporting.

In addition to their control functions, the modules have on board diagnostic (OBD) capabilities. The OBD is designed to detect faults or abnormal conditions that are not within normal operating parameters. When the system detects a fault or abnormal condition, the fault will be logged in one or both of the modules’ memory, the vehicle operator will be advised that a fault has occurred by illumination a malfunction indicator lamp (MIL) and a message in the driver information display, if equipped. The module may initiate the engine shutdown procedure if the system determines that the fault could damage the engine.

In some situations when a fault is detected, the system will enter a "derate" mode. The derate mode allows continued vehicle operation but the system may substitute a sensor or signal value that may result in reduced performance. In some instances, the system will continue to function but engine power may be limited to protect the engine and vehicle. Diagnostic trouble codes (DTCs) logged in the system memory can later be read, to aid in diagnosing the problem using a diagnostic computer or through the instrument cluster display, if equipped. When diagnosing an intermittent DTC or condition, it may be necessary to use a scan tool connected to the Serial Communication Port.

The use of a scan tool is necessary to perform diagnostic work as well as clearing of any diagnostic trouble codes (DTCs). DTC(s) can no longer be cleared using the vehicles instrument cluster digital display and stalk switch control. Additional data and diagnostic tests are available when a scan tool is connected to the Serial Communication Port.

For diagnostic software, contact your local dealer.

The ECM is a microprocessor based controller programmed to perform fuel injection quantity and timing control, diagnostic fault logging, and to broadcast data to other ECUs. The fuel quantity and injection timing to each cylinder is precisely controlled to obtain optimal fuel economy and reduced exhaust emissions in all driving situations.

The ECM controls the operation of the injectors, engine brake solenoid, EGR valve, turbocharger nozzle position, and cooling fan clutch based on inputs from many sensors and information received over the data links from other ECUs.

The VECU and ECM are dependent on each other to perform their specific control functions. In addition to switch and sensor data, the broadcast of data between modules also includes various calculations and conclusions that each module has developed, based on the input information it has received.

3

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

System Electronic Control Unit (ECU) Overview

The engine control module (ECM) monitors and models (using physical principles) engine parameters to monitor the engine system’s performance in real time. This is performed to aid the ECM with its self diagnostic capabilities. Many sensors are used for input to the emission control system.

The system contains the following “emission critical” ECUs that are monitored;

Engine Control Module (ECM)

Vehicle Electronic Control Unit (VECU)

Aftertreatment Control Module (ACM)

Aftertreatment Nitrogen Oxides (NOx) Sensors

Engine Variable Geometry Turbocharger (VGT) Smart Remote Actuator (SRA)

These ECUs all communicate with the ECM via data links. The VECU communicates across the SAE J1939 (CAN1) data link while the others use the SAE J1939-7 (CAN2) data link.

The OBD systems use SAE J1939 data link protocol for communication with scan tools but, MACK trucks still are capable of communicating via the SAE J1587 data link for diagnostics. The use of a scan tool is necessary to perform diagnostic work as well as clearing of any diagnostic trouble codes (DTCs). DTC(s) can no longer be cleared using the vehicles instrument cluster digital display and stalk switch control.

There are other ECUs such as the Instrument Control Module (ICM), Transmission Control Module (TCM) and Anti-lock Brake System (ABS) Module that provide data to the emission control system or the diagnostic system but are not “emission critical”.

Malfunction Indicator Lamp (MIL), Description and Location

A MIL located in the instrument cluster. This amber colored lamp is used to inform the driver that a “emission critical” malfunction signal has occurred.

W2036007

SAE J1939 Data Link Communication

The electronic control units (ECUs) that communicate on the SAE J1939 data link, communicate according to the SAE J1587 standard. The diagnostic trouble codes (DTCs) set by the ECUs contain information that is described by the following abbreviations.

SA

Source Address:

 

Identification of a control module.

SPN

Suspect Parameter Number:

 

Identification of a parameter (value).

FMI

Failure Mode Identifier:

 

Identification of fault types.

4

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

SAE J1939 FMI Table

FMI

SAE Text

 

 

0

Data valid but above normal operational range - Most severe level

 

 

1

Data valid but below normal operational range - Most severe level

 

 

2

Data erratic, intermittent or incorrect

 

 

3

Voltage above normal, or shorted to high source

 

 

4

Voltage below normal, or shorted to low source

 

 

5

Current below normal or open circuit

 

 

6

Current above normal or grounded circuit

 

 

7

Mechanical system not responding or out of adjustment

 

 

8

Abnormal frequency or pulse width or period

 

 

9

Abnormal update rate

 

 

10

Abnormal rate of change

 

 

11

Root cause not known

 

 

12

Bad intelligent device or component

 

 

13

Out of calibration

 

 

14

Special instructions

 

 

15

Data valid but above normal operating range - Least severe level

 

 

16

Data valid but above normal operating range - Moderately severe level

 

 

17

Data valid but below normal operating range - Least severe level

 

 

18

Data valid but below normal operating range - Moderately severe level

 

 

19

Received network data in error

 

 

20

Reserved for SAE assignment

 

 

21

Reserved for SAE assignment

 

 

22

Reserved for SAE assignment

 

 

23

Reserved for SAE assignment

 

 

24

Reserved for SAE assignment

 

 

25

Reserved for SAE assignment

 

 

26

Reserved for SAE assignment

 

 

27

Reserved for SAE assignment

 

 

28

Reserved for SAE assignment

 

 

29

Reserved for SAE assignment

 

 

30

Reserved for SAE assignment

 

 

31

Condition exists

 

 

5

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

SAE J1587 Data Link Communication

The electronic control units (ECUs) also communicate on the SAE J1587 data link. These ECUs communicate according to the SAE J1587 standard. The standard has been extended with MACK’s supplement (PPID, PSID). The diagnostic trouble codes (DTCs) set by the ECUs contain information that is described by the following abbreviations.

MID

Message Identification Description:

 

Identification of a control module.

PID

Parameter Identification Description:

 

Identification of a parameter (value).

PPID

Proprietary Parameter Identification

 

Description Mack:

 

Unique identification of a parameter (value).

SID

Subsystem Identification Description:

 

Identification of a component.

PSID

Proprietary Subsystem Identification

 

Description Mack:

 

Unique identification of a component.

FMI

Failure Mode Identifier:

 

Identification of fault types.

SAE J1587 FMI Table

FMI

SAE Text

 

 

0

Data valid, but above the normal working range

 

 

1

Data valid, but below the normal working range

 

 

2

Intermittent or incorrect data

 

 

3

Abnormally high voltage or short circuit to higher voltage

 

 

4

Abnormally low voltage or short circuit to lower voltage

 

 

5

Abnormally low current or open circuit

 

 

6

Abnormally high current or short circuit to ground

 

 

7

Incorrect response from a mechanical system

 

 

8

Abnormal frequency

 

 

9

Abnormal update rate

 

 

10

Abnormally strong vibrations

 

 

11

Non-identifiable fault

 

 

12

Faulty module or component

 

 

13

Calibration values outside limits

 

 

14

Special instructions

 

 

15

Reserved for future use

 

 

6

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

Diagnostic Trouble Code (DTC) Content

SPN 0–500

“ECM SPN 84, Wheel-Based Vehicle Speed – MID 128 PID 84”, page 14

“ECM SPN 91, Accelerator Pedal Position 1 – MID 128 PID 91”, page 14

“ECM SPN 94, Engine Fuel Delivery Pressure – MID 128 PID 94”, page 14

“ECM SPN 97, Water in Fuel Indicator – MID 128 PID 97”, page 15

“ECM SPN 98, Engine Oil Level – MID 128 PID 98”, page 16

“ECM SPN 100, Engine Oil Pressure – MID 128 PID 100”, page 17

“ECM SPN 102, Engine Intake Manifold 1 Pressure – MID 128 PID 102”, page 17

“ECM SPN 103, Engine Turbocharger 1 Speed – MID 128 PID 103”, page 18

“ECM SPN 105, Engine Intake Manifold 1 Temperature – MID 128 PID 105”, page 19

“ECM SPN 108, Barometric Pressure – MID 128 PID 108”, page 20

“ECM SPN 110, Engine Coolant Temperature – MID 128 PID 110”, page 20

“ECM SPN 111, Engine Coolant Level – MID 128 PID 111”, page 21

“ECM SPN 153, Engine High Resolution Crankcase Pressure – MID 128 PID 153/PSID 23”, page 22

“ECM SPN 158, Keyswitch Battery Potential – MID 128 PID 158/PSID 124”, page 23

“ECM SPN 171, Ambient Air Temperature – MID 128 PID 171”, page 23

“ECM SPN 173, Engine Exhaust Gas Temperature (EGT) – MID 128 PID 173 ”, page 24

“ECM SPN 175, Engine Oil Temperature 1 – MID 128 PID 175”, page 25

“ECM SPN 177, Transmission Oil Temperature – MID 128 PID 177”, page 26

7

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

“ECM SPN 188, Engine Speed At Idle, Point 1 (Engine Configurations) – MID 128 PID 188”, page 26

“ECM SPN 190, Engine Speed – MID 128 PID 190”, page 27

“ECM SPN 228, Speed Sensor Calibration – MID 128 PID 228”, page 27

“ECM SPN 237, Vehicle Identification Number – MID 128 PSID 161/162”, page 27

“ECM SPN 245, Total Vehicle Distance – MID 128 PID 245”, page 28

“ECM SPN 251, Time – MID 128 PID 251”, page 28

“ECM SPN 252, Date – MID 128 PID 252”, page 29

“ECM SPN 411, Engine Exhaust Gas Recirculation Differential Pressure – MID 128 PID 411”, page 29

“ECM SPN 412, Engine Exhaust Gas Recirculation Temperature – MID 128 PID 412”, page 30

SPN 500–999

“ECM SPN 558, Accelerator Pedal 1 Idle Validation Switch

MID 128 SID 230”, page 31

“ECM SPN 626, Intake Air Heater (IAH) Relay – MID 128 PID 45”, page 32

“ECM SPN 628, Program Memory – MID 128 SID 240”, page 32

“ECM SPN 629, Electronic Control Unit (ECU) 1 – MID 128 SID 254”, page 33

“ECM SPN 630, Calibration Memory – MID 128 SID 253”, page 33

“ECM SPN 631, Calibration Module – MID 128 PSID 77/PSID 124”, page 34

“ECM SPN 633, Engine Fuel Actuator 1 Control Command

MID 128 SID 18”, page 34

“ECM SPN 636, Camshaft Position Sensor (CMP) – MID 128 SID 21”, page 35

“ECM SPN 637, Crankshaft Position Sensor (CKP) – MID 128 SID 22”, page 36

“ECM SPN 639, SAE J1939 Data Link 1 – MID 128 SID 231”, page 37

“ECM SPN 641, Engine Variable Geometry Turbocharger (VGT) Actuator 1 – MID 128 SID 27”, page 37

“ECM SPN 642, Engine Variable Geometry Turbocharger (VGT) Actuator 2 – MID 128 PPID 89”, page 38

“ECM SPN 647, Engine Fan Clutch Output Device Driver – MID 128 SID 33”, page 38

“ECM SPN 651, Engine Injector Cylinder 1 – MID 128 SID 1”, page 39

“ECM SPN 652, Engine Injector Cylinder 2 – MID 128 SID 2”, page 40

8

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

“ECM SPN 653, Engine Injector Cylinder 3 – MID 128 SID 3”, page 40

“ECM SPN 654, Engine Injector Cylinder 4 – MID 128 SID 4”, page 41

“ECM SPN 655, Engine Injector Cylinder 5 – MID 128 SID 5”, page 42

“ECM SPN 656, Engine Injector Cylinder 6 – MID 128 SID 6”, page 43

“ECM SPN 677, Engine Starter Motor Relay – MID 128 SID 39”, page 43

“ECM SPN 729, Intake Air Heater (IAH) 1 – MID 128 SID 70”, page 44

“ECM SPN 730, Intake Air Heater (IAH) 2 – MID 128 SID 71”, page 44

“ECM SPN 975, Estimated Percent Fan Speed – (MID 128 PID 26)”, page 45

SPN 1000–1999

“ECM SPN 1072, Engine Compression Brake Output #1 – MID 128 PPID 122”, page 46

“ECM SPN 1127, Engine Turbocharger Intake Manifold Pressure (IMP) – MID 128 PSID 98”, page 47

“ECM SPN 1136, Engine Control Module (ECM) Temperature – MID 128 PPID 55”, page 48

“ECM SPN 1198, Anti–theft Random Number – MID 128 PID 224”, page 48

“ECM SPN 1231, SAE J1939 Data Link 2 – MID 128 PSID 229/232”, page 49

“ECM SPN 1265, Engine Piston Cooling Oil Pressure Actuator – MID 128 SID 85”, page 49

“ECM SPN 1322, Engine Misfire for Multiple Cylinders – MID 128 PSID 27”, page 50

“ECM SPN 1659, Engine Coolant System Thermostat – MID 128 PSID 109”, page 50

“ECM SPN 1675, Engine Starter Mode – MID 128 SID 39”, page 50

“ECM SPN 1677, Aftertreatment DPF Auxiliary Heater Mode – MID 128 PSID 25”, page 51

“ECM SPN 1761, Aftertreatment Diesel Exhaust Fluid (DEF) Tank Level – PPID 278”, page 51

9

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

SPN 3000–3999

“ECM SPN 3031, Aftertreatment Diesel Exhaust Fluid (DEF) Tank Temperature – MID 128 PPID 274”, page 55

“ECM SPN 3064, Aftertreatment DPF System Monitor – MID 128 PPID 326”, page 55

“ECM SPN 3216, Aftertreatment Intake NOx – MID 128 PPID 348”, page 56

“ECM SPN 3226, Aftertreatment Outlet NOx – MID 128 PPID 270/ PSID 90”, page 56

“ECM SPN 3245, Aftertreatment DPF Outlet Temperature – MID 128 PPID 436”, page 57

“ECM SPN 3249, Aftertreatment DPF Intake Temperature

MID 128 PPID 387”, page 58

“ECM SPN 3250, Aftertreatment Diesel Particulate Filter (DPF) Intermediate Gas Temperature – MID 128 PPID 440/ PSID 22”, page 59

“ECM SPN 3251, Aftertreatment DPF Differential Pressure

MID 128 PID 81”, page 60

“ECM SPN 3363, Aftertreatment Diesel Exhaust Fluid (DEF) Tank Heater – MID 128 PSID 75”, page 61

“ECM SPN 3471, Aftertreatment Fuel Pressure Control Actuator/ MP8 Engine– MID 128 PPID 328”, page 61

“ECM SPN 3471, Aftertreatment Fuel Pressure Control Actuator/ MP7 Engine – MID 128 PSID 111”, page 62

“ECM SPN 3472, Aftertreatment Diesel Particulate Filter (DPF) Air Pressure Control Actuator– MID 128 PSID 58”, page 63

“ECM SPN 3473, Aftertreatment Failed to Ignite – MID 128 PSID 22”, page 64

“ECM SPN 3480, Aftertreatment Diesel Particulate Filter (DPF) Fuel Pressure/ MP8 Engine – MID 128 PPID 437/PSID 108”, page 64

“ECM SPN 3480, Aftertreatment Diesel Particulate Filter (DPF) Fuel Pressure/ MP7 Engine – MID 128 PPID 437”, page 65

“ECM SPN 3482, Aftertreatment Diesel Particulate Filter (DPF) Fuel Shutoff Valve – MID 128 PPID 328”, page 66

“ECM SPN 3483, Aftertreatment Regeneration Status – MID 128 PSID 47”, page 66

“ECM SPN 3484, Aftertreatment Ignition – MID 128 PSID 110/PSID 127”, page 67

“ECM SPN 3485, Aftertreatment Diesel Particulate Filter (DPF) Atomization Air Pressure – MID 128 PPID 277”, page 68

“ECM SPN 3489, Aftertreatment Air Enable Actuator – MID 128 PSID 122”, page 69

“ECM SPN 3491, Aftertreatment Diesel Particulate Filter (DPF) Atomization Air Actuator – MID 128 PSID 59”, page 70

11

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

SPN 4000–5500

“ECM SPN 4094, NOx Limits Exceeded Due to Insufficient Diesel Exhaust Fluid (DEF) Quality – MID 128 PSID 90”, page 77

“ECM SPN 4095, NOx Limits Exceeded Due to Interrupted Diesel Exhaust Fluid (DEF) Dosing – MID 128 PSID 90”, page 77

“ECM SPN 4334, Afterteatment Diesel Exhaust Fluid (DEF) Dosing Absolute Pressure – MID 128 PPID 273”, page 78

“ECM SPN 4339, Aftertreatment SCR Feedback Control Status – MID 128 PSID 90”, page 78

“ECM SPN 4354, Aftertreatment Diesel Exhaust Fluid (DEF) Line Heater 1 – MID 128 PSID 103”, page 79

“ECM SPN 4356, Aftertreatment Diesel Exhaust Fluid (DEF) Line Heater 3 – MID 128 PSID 102”, page 79

“ECM SPN 4374, Aftertreatment Diesel Exhaust Fluid (DEF) Pump Motor Speed – MID 128 PSID 87”, page 79

“ECM SPN 4375, Aftertreatment Diesel Exhaust Fluid Pump (DEF) Drive Percentage – MID 128 PSID 121”, page 80

“ECM SPN 4376, Aftertreatment Diesel Exhaust Fluid (DEF) Return Valve – MID 128 PSID 105”, page 81

“ECM SPN 4752, Engine Exhaust Gas Recirculation (EGR) Cooler Efficiency – MID 128 SID 282”, page 81

“ECM SPN 4811, Engine Piston Cooling Oil Pressure – MID 128 PPID 8”, page 81

“ECM SPN 4813, Engine Oil Thermostat Bypass Valve Opening – MID 128 PSID 72”, page 82

“ECM SPN 4815, Engine Cooling Fan Thermal Switch Position – MID 128 PPID 333”, page 82

“ECM SPN 5246, Aftertreatment SCR Operator Inducement Severity – MID 128 PSID 46”, page 83

“ECM SPN 5285, Charge Air Cooler (CAC) Temperature – MID 128 PID 52”, page 84

“ECM SPN 5298, Aftertreatment Diesel Oxidation Catalyst (DOC) Conversion Efficiency – MID 128 PSID 99”, page 84

“ECM SPN 5392, Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve Loss of Prime – MID 128 PSID 121”, page 85

“ECM SPN 5394, Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve – MID 128 PSID 89”, page 85

“ECM SPN 5394, Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve – MID 128 PSID 90”, page 86

“ECM SPN 5485, Aftertreatment Diesel Exhaust Fluid (DEF) Pump Orifice – MID 128 PSID 121”, page 86

13

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 84, Wheel-Based Vehicle Speed – MID 128 PID 84

Type of

FMI Description:

 

Fault Condition:

 

Possible

Possible Cause:

fault:

 

 

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 9

Abnormal update

 

Missing signal

 

Engine derate

SAE J1587 data link vehicle speed

 

 

rate

 

 

from VECU

 

 

 

message does not exist, (VECU error)

 

 

 

 

 

 

 

 

 

VECU

FMI 10

Abnormal rate of

 

Vehicle speed

 

MIL illuminated

Vehicle speed sensor (VSS)

 

 

change

 

 

deemed

 

 

(13L engine only)

VECU

 

 

 

 

 

inaccurate by

 

 

 

 

 

 

 

 

 

 

VECU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of calibration

 

No vehicle speed

 

MIL illuminated

Vehicle speed sensor (VSS)

 

 

 

 

 

available to VECU

 

 

(13L engine only)

VECU

FMI 19

Received network

 

Vehicle speed

 

MIL illuminated

Vehicle speed sensor (VSS)

 

 

data in error

 

 

deemed

 

 

(13L engine only)

VECU

 

 

 

 

 

inaccurate by

 

 

 

 

 

 

 

 

 

 

VECU

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 91, Accelerator Pedal Position 1 – MID 128 PID 91

 

 

 

 

 

 

 

Type of

FMI Description:

 

Fault Condition:

 

Possible

Possible Cause:

fault:

 

 

 

 

 

 

Symptoms:

 

 

FMI 9

Abnormal update

 

Missing signal

 

N/A

SAE J1587 data link pedal information

 

 

rate

 

 

from VECU

 

 

 

 

not available

FMI 13

Out of calibration

 

Pedal not

 

MIL illuminated

Accelerator pedal sensor fault

 

 

 

 

 

connected to

 

 

(13L engine only)

 

 

 

 

 

 

 

VECU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

Abnormal rate of

 

Pedal position

 

MIL illuminated

Accelerator pedal sensor fault

 

 

change

 

 

deemed

 

 

(13L engine only)

 

 

 

 

 

 

 

inaccurate by

 

 

 

 

 

 

 

 

 

 

VECU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 19

Received network

 

Pedal position

 

MIL illuminated

Accelerator pedal sensor fault

 

 

data in error

 

 

deemed

 

 

(13L engine only)

 

 

 

 

 

 

 

inaccurate by

 

 

 

 

 

 

 

 

 

 

VECU

 

 

 

 

 

 

 

 

 

 

ECM SPN 94, Engine Fuel Delivery Pressure – MID 128 PID 94

 

 

 

 

 

 

 

Type of

FMI Description:

 

Fault Condition:

 

Possible

Possible Cause:

fault:

 

 

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

 

Low fuel pressure

 

N/A

Damaged contacts in harness

 

 

normal, or shorted

 

 

sensor signal line

 

 

 

Faulty fuel pressure sensor

 

 

to high source

 

 

voltage

 

 

 

Open circuit.

 

 

 

 

 

 

 

 

 

FMI 5

Current below

 

Low fuel pressure

 

N/A

Damaged contacts in harness

 

 

normal or open

 

 

sensor signal line

 

 

 

Faulty fuel pressure sensor

 

 

circuit

 

 

voltage

 

 

 

 

 

14

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Drop in fuel

Engine derate

Clogged fuel filter

 

 

not responding

 

pressure

 

 

Faulty fuel pressure sensor

 

 

properly

 

 

 

 

Leaking fuel line or fitting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Poor fuel pump response

FMI 13

Out of Calibration

Sensor indicates a

N/A

Wiring harness

 

 

 

 

invalid value

 

 

Faulty fuel pressure sensor

 

 

 

 

 

 

 

Clogged fuel filter

FMI 15

Data valid but above

Sensor indicates a

N/A

Wiring harness

 

 

normal operating

 

invalid value

 

 

Faulty fuel pressure sensor

 

 

range - Least severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

Data valid but below

Sensor indicates a

N/A

Wiring harness

 

 

normal operating

 

invalid value

 

 

Faulty fuel pressure sensor

 

 

range - Least severe

 

 

 

 

Clogged fuel filter

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

FMI 18

Data valid but below

Drop in fuel

Engine derate

Clogged fuel filter

 

 

normal operating

 

pressure

 

 

Faulty fuel pressure sensor

 

 

range - Moderately

 

 

 

 

Leaking fuel line or fitting

 

 

severe level

 

 

 

 

 

 

 

 

 

 

 

Poor fuel pump response

ECM SPN 97, Water in Fuel Indicator – MID 128 PID 97

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

Water in fuel is

Uneven running

Water in fuel

 

 

normal operational

 

indicated

Engine stalling

 

 

 

 

range - Most severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

N/A

Undetected water

Open circuit

 

 

normal, or shorted

 

 

in fuel supply

 

 

 

 

to high source

 

 

Uneven running

 

 

 

 

 

 

 

Engine stalling

 

 

FMI 4

Voltage below

N/A

Undetected water

Short to ground

 

 

normal, or shorted

 

 

in fuel supply

Open circuit

 

 

to low source

 

 

Uneven running

Faulty sensor

 

 

 

 

 

15

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 98, Engine Oil Level – MID 128 PID 98

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

FMI 1

Data valid but above

Critically below

Red engine

Low oil level leakage

 

 

normal operational

 

range

 

shutdown or

Critically low oil level

 

 

range

 

 

 

yellow electronic

 

 

 

 

 

 

 

malfunction

 

 

 

 

 

 

 

lamps illuminated

 

 

 

 

 

 

 

dependent of

 

 

 

 

 

 

 

severity

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short Circuit -

Oil level can not

Engine Oil Level (EOL) sensor failure

 

 

normal, or shorted

 

Positive side

 

be measured

Faulty harness

 

 

to low source

 

 

 

 

 

FMI 5

Current below

Short Circuit +,

Oil level can not

Engine Oil Level (EOL) sensor failure

 

 

normal or open

Positive side

 

be measured

Faulty harness

 

 

circuit

Open Circuit +,

 

 

 

 

 

 

Positive side

 

 

 

 

 

 

Open Circuit-

 

 

 

 

 

 

 

Negative side

 

 

 

 

 

 

 

 

 

 

FMI 18

Data valid but below

Moderately below

Red engine

Low oil level leakage

 

 

normal operating

range

 

shutdown or

Moderately low oil level

 

 

range - Moderately

Critically below

 

Yellow electronic

 

 

 

severe level

 

range

 

malfunction

 

 

 

 

 

 

lamps illuminated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

dependent of

 

 

 

 

 

 

 

severity

 

 

 

 

 

 

 

 

 

16

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 100, Engine Oil Pressure – MID 128 PID 100

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

Critically below

Engine derate

Oil leakage

 

 

normal operational

 

range

Low pressure

Broken oil pump

 

 

range

 

 

Red engine

Clogged oil system

 

 

 

 

 

 

 

 

 

 

 

shutdown lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage below

Short Circuit +,

Oil pressure

Engine Oil Pressure (EOP) sensor

 

 

normal or shorted

Measuring line

 

shows 0 in the

failure

 

 

low

Open Circuit,

 

cluster, engine is

Faulty harness

 

 

 

 

Ground line

running

 

 

 

 

 

 

Yellow electronic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open Circuit +, 5V

Oil pressure

Engine Oil Pressure (EOP) sensor

 

 

normal or open

Supply line

 

shows 0 in the

failure

 

 

circuit

Short Circuit -,

 

cluster, engine is

Faulty harness

 

 

 

 

Measuring line

running

 

 

 

 

 

Yellow electronic

 

 

 

 

 

Open Circuit,

 

 

 

 

 

 

Measuring line

 

malfunction lamps

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of Calibration

Sensor indicates a

Oil pressure

Engine Oil Pressure (EOP) sensor

 

 

 

 

invalid value

 

shows 0 in the

failure

 

 

 

 

 

 

cluster, engine is

Faulty harness

 

 

 

 

 

 

running

 

 

FMI 15

Data valid but above

Sensor indicates a

Oil pressure

Engine Oil Pressure (EOP) sensor

 

 

normal operating

 

invalid value

 

shows 0 in the

failure

 

 

range - Least severe

 

 

 

cluster, engine is

Faulty harness

 

 

level

 

 

 

running

 

 

FMI 17

Data valid but below

Sensor indicates a

Oil pressure

Engine Oil Pressure (EOP) sensor

 

 

normal operating

 

invalid value

 

shows 0 in the

failure

 

 

range - Least severe

 

 

 

cluster, engine is

Faulty harness

 

 

level

 

 

 

running

 

 

ECM SPN 102, Engine Intake Manifold 1 Pressure – MID 128 PID 102

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

Data erratic,

Intake Manifold

Engine derate

Faulty harness

 

 

intermittent or

 

Pressure Sensor

MIL lamp

Intake Manifold Pressure sensor

 

 

incorrect

 

output is too high

 

illuminated

 

 

 

 

 

 

or too low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

A short to battery

Engine derate

Faulty harness

 

 

normal, or shorted

 

in the metering

MIL lamp

Harness connectors

 

 

to high source

circuit

 

illuminated

Intake Manifold Pressure sensor

 

 

 

An open in the

 

 

 

 

 

 

 

 

 

 

 

 

ground circuit

 

 

 

 

 

 

 

 

of the Intake

 

 

 

 

 

 

 

 

Manifold Pressure

 

 

 

 

 

 

 

 

Sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

A short to ground

Engine derate

Faulty harness

 

 

normal or open

in the harness

MIL lamp

Harness connectors

 

 

circuit

An open in the 5

 

illuminated

Intake Manifold Pressure sensor

 

 

 

 

 

 

 

volt supply circuit

 

 

 

 

 

 

 

An open in the

 

 

 

 

 

 

 

 

metering circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

Bad intelligent

Intake Manifold

Engine derate

Faulty harness

 

 

device or

 

Pressure sensor

MIL lamp

Intake Manifold Pressure sensor

 

 

component

output is too high

 

illuminated

 

 

 

 

 

Sensor indicates

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of Calibration

Sensor indicates

Engine derate

Faulty harness

 

 

 

 

a invalid value

MIL lamp

Harness connectors

 

 

 

 

 

 

illuminated

Intake Manifold Pressure sensor

FMI 14

Special instructions

Intake Manifold

Engine derate

Faulty harness

 

 

 

 

Pressure sensor

MIL lamp

Intake Manifold Pressure sensor

 

 

 

output is too low

 

illuminated

Inlet air leakage

 

 

 

Sensor indicates

 

 

 

 

 

 

 

 

 

 

 

 

a invalid value

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

Data valid but above

Intake Manifold

Engine derate

Faulty harness

 

 

normal operating

 

Pressure sensor

MIL lamp

Harness connectors

 

 

range - Least severe

 

output is too high

 

illuminated

Intake Manifold Pressure sensor

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

Data valid but below

Sensor indicates

Engine derate

Faulty harness

 

 

normal operating

 

a invalid value

MIL lamp

Harness connectors

 

 

range - Least severe

 

 

 

illuminated

Intake Manifold Pressure sensor

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 103, Engine Turbocharger 1 Speed – MID 128 PID 103

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

Turbocharger

Engine derate

Miss detection

 

 

normal operational

 

speed is at least

MIL illuminated

Faulty harness

 

 

range

 

25% greater than

 

 

Faulty harness connector

 

 

 

 

the target wheel

 

 

 

 

 

 

speed for the

 

 

Turbocharger Speed Sensor

 

 

 

 

measured boost

 

 

 

 

18

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

Turbocharger

Engine derate

Miss detection

 

 

normal operational

 

speed is at least

MIL illuminated

Faulty harness

 

 

range - Most severe

 

25% less than

 

 

Faulty harness connector

 

 

level

 

the target wheel

 

 

 

 

 

 

speed for the

 

 

Turbocharger Speed Sensor

 

 

 

 

measured boost

 

 

 

 

FMI 9

Abnormal update

A fault is logged if

Engine derate

Faulty harness

 

 

rate

 

the Turbocharger

MIL illuminated

Faulty harness connector

 

 

 

 

Speed Sensor

 

 

Turbocharger Speed Sensor

 

 

 

 

signal is lost

 

 

 

 

 

 

 

 

 

 

FMI 15

Data valid but above

Turbocharger

Engine derate

Miss detection

 

 

normal operating

 

speed is at least

MIL illuminated

Faulty harness

 

 

range - Least severe

 

25% greater than

 

 

Faulty harness connector

 

 

level

 

the target wheel

 

 

 

 

 

 

speed for the

 

 

Turbocharger Speed Sensor

 

 

 

 

measured boost

 

 

 

 

FMI 17

Data valid but below

Turbocharger

Engine derate

Miss detection

 

 

normal operating

 

speed is at least

MIL illuminated

Faulty harness

 

 

range - Least severe

 

25% less than

 

 

Faulty harness connector

 

 

level

 

the target wheel

 

 

 

 

 

 

speed for the

 

 

Turbocharger Speed Sensor

 

 

 

 

measured boost

 

 

 

 

ECM SPN 105, Engine Intake Manifold 1 Temperature – MID 128 PID 105

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

Sensor indicates a

Engine derate

Poor cooling

 

 

normal operational

 

invalid value

 

 

Extreme running conditions

 

 

range - Most severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

The Intake

Engine derate

Poor cooling

 

 

intermittent or

 

Manifold

MIL illuminated

Extreme running conditions

 

 

incorrect

 

Temperature

 

 

Engine Intake Manifold sensor

 

 

 

 

sensor output is

 

 

 

 

 

 

too high or too low

 

 

Faulty harness

 

 

 

 

 

 

 

Faulty harness connector

 

 

 

 

 

 

 

Ambient Air Temperature sensor

FMI 4

Voltage below

N/A

Difficult to start in

Engine Intake Manifold sensor

 

 

normal, or shorted

 

 

cold climates

Faulty harness

 

 

to low source

 

 

Minor cold engine

Faulty harness connector

 

 

 

 

 

 

 

 

 

 

smoke

 

 

 

 

 

 

 

Engine derate

 

 

 

 

 

 

 

MIL illuminated

 

 

FMI 5

Current below

Possible short to

Difficult to start in

Engine Intake Manifold sensor

 

 

normal or open

 

sensor

cold climates

Faulty harness

 

 

circuitt

 

 

Engine derate

Faulty harness connector

 

 

 

 

 

 

 

 

 

 

MIL illuminated

 

 

19

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of Calibration

The sensor output

Engine derate

Engine Intake Manifold sensor

 

 

 

 

is showing a

Minor cold engine

Faulty harness

 

 

 

 

constant value

 

smoke

Faulty harness connector

 

 

 

 

 

 

 

 

 

 

MIL illuminated

 

 

FMI 17

Data valid but below

The sensor output

Engine derate

Engine Intake Manifold sensor

 

 

normal operating

 

is showing a

Minor cold engine

Faulty harness

 

 

range - Least severe

 

constant value

 

smoke

Faulty harness connector

 

 

level

 

 

 

 

 

 

MIL illuminated

 

 

 

 

 

 

 

ECM SPN 108, Barometric Pressure – MID 128 PID 108

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

Data erratic,

Barometric

Minor engine

Faulty Sensor

 

 

intermittent or

 

Pressure sensor

derate

Faulty Engine Control Module

 

 

incorrect

 

output is too high

MIL illuminated

 

 

 

 

 

 

or too low

 

 

 

 

FMI 3

Voltage above

Short to battery on

MIL illuminated

Internal fault in the Engine Control

 

 

normal, or shorted

 

the metering side

 

 

Module

 

 

to high source

 

 

 

 

Faulty Sensor

FMI 4

Voltage below

A short to ground

MIL illuminated

Internal fault in the Engine Control

 

 

normal, or shorted

 

on the metering

 

 

Module

 

 

to low source

 

side

 

 

Faulty Sensor

ECM SPN 110, Engine Coolant Temperature – MID 128 PID 110

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

Coolant

Engine derate

Extreme driving condition

 

 

normal operational

 

temperature

Red engine

Faulty coolant thermostat

 

 

range - Most severe

 

indicates critical

 

shutdown lamp

Malfunctioning fan

 

 

level

 

limit

 

 

 

 

 

illuminated

 

 

 

 

 

 

Blocked radiator

 

 

 

 

 

 

 

FMI 2

Data erratic,

Engine Coolant

May affect

Faulty Sensor

 

 

intermittent or

 

Temperature

 

driveability in

Faulty harness

 

 

incorrect

 

sensor output is

extreme cases

Faulty coolant thermostat

 

 

 

 

too high or too low

MIL illuminated

 

 

 

 

 

 

FMI 4

Voltage below

Engine Coolant

Difficult to start in

Faulty Sensor

 

 

normal or shorted

 

Temperature

cold climates

Faulty harness

 

 

low

 

sensor voltage

Idle run regulation

 

 

 

 

 

 

too low

 

is deteriorated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MIL illuminated

 

 

FMI 5

Current below

N/A

Difficult to start in

Faulty Sensor

 

 

normal or open

 

 

cold climates

Faulty harness

 

 

circuit

 

 

Idle run regulation

 

 

 

 

 

 

 

is deteriorated

 

 

 

 

 

 

 

MIL illuminated

 

 

20

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

Abnormal rate of

Engine Coolant

May affect vehicle

Faulty Sensor

 

 

change

 

Temperature

driveability

Faulty harness

 

 

 

 

sensor output

MIL illuminated

 

 

 

 

 

 

is showing a

 

 

 

 

 

 

 

 

constant value

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of Calibration

Sensor out of

MIL illuminated

Faulty Sensor

 

 

 

range

 

 

 

 

 

 

 

Sensor indicates a

 

 

 

 

 

 

 

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

Data valid but above

Coolant

Engine derate

Extreme driving condition

 

 

normal operating

 

temperature

Yellow electronic

Faulty coolant thermostat

 

 

range - Moderately

 

indicates

 

malfunction lamp

Malfunctioning fan

 

 

severe level

 

moderate upper

 

 

 

 

 

limit

 

illuminated

Blocked radiator

 

 

 

 

 

 

FMI 17

Data valid but below

Sensor out of

MIL illuminated

Faulty Sensor

 

 

normal operating

range

 

 

 

 

 

 

range - Least severe

Sensor indicates a

 

 

 

 

 

 

level

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 111, Engine Coolant Level – MID 128 PID 111

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 1

Data valid but below

Critically below

Engine derate

Coolant level below range

 

 

normal operational

range

Red engine

Faulty harness

 

 

range - Most severe

Coolant level can

 

shutdown lamp

 

 

 

 

level

 

not be detected

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

 

 

Coolant level can

 

 

 

 

 

 

 

 

not be detected

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Short Circuit +,

Coolant level can

Faulty harness

 

 

normal, or shorted

measuring line

not be detected

Faulty harness connector

 

 

to high source

Coolant level can

Yellow electronic

Faulty level sensor

 

 

 

 

 

 

 

not be detected

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short Circuit -,

Coolant level can

Faulty harness

 

 

normal, or shorted

measuring line

not be detected

Faulty harness connector

 

 

to low source

Coolant level can

Yellow electronic

Faulty level sensor

 

 

 

 

 

 

 

not be detected

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open Circuit

Coolant level can

Faulty harness

 

 

normal or open

Coolant level can

not be detected

Faulty harness connector

 

 

circuit

 

not be detected

Yellow electronic

Faulty level sensor

 

 

 

 

 

 

 

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

21

Group 28

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 14

Special instructions

Sensor out of

Coolant level can

Faulty harness

 

 

range

not be detected

Faulty harness connector

 

 

Sensor indicates a

Yellow electronic

Faulty level sensor

 

 

 

invalid value

 

malfunction lamp

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

FMI 18

Data valid but below

Sensor out of

Coolant level can

Faulty harness

 

normal operating

range

not be detected

Faulty harness connector

 

range - Moderately

Sensor indicates a

Yellow electronic

Faulty level sensor

 

severe level

 

 

 

invalid value

 

malfunction lamp

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

ECM SPN 153, Engine High Resolution Crankcase Pressure – MID 128 PID 153/PSID 23

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

FMI 0

Data valid but above

Out of range, max

Red engine

Piston ring blow-by

 

 

normal operational

voltage, illegal

 

shutdown lamp

 

 

 

range - Most severe

Critically Above

illuminated

 

 

 

level

 

Range

Forced idle

 

 

 

 

 

 

Engine shut down

 

FMI 2

Data erratic,

Crankcase

MIL illuminated

Faulty Crank Case Pressure senor

 

 

intermittent or

 

pressure

 

 

Faulty harness

 

 

incorrect

 

indication to high

 

 

 

 

 

 

 

or to low a value

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Short Circuit +,

MIL illuminated

Faulty Crank Case Pressure senor

 

 

normal or shorted to

Measuring line

Yellow electronic

Faulty harness

 

 

high source

Open Circuit,

 

malfunction lamp

 

 

 

 

 

Ground line

 

illuminated

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open Circuit +, 5V

MIL illuminated

Faulty Crank Case Pressure senor

 

 

normal or open

Supply Line

Yellow electronic

Faulty harness

 

 

circuit

Short Circuit -,

 

malfunction lamp

 

 

 

 

measuring line

 

illuminated

 

 

 

 

Open Circuit,

 

 

 

 

 

 

 

measuring line

 

 

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Leakage detected

MIL illuminated

Faulty separator, hoses or pipes

 

 

not responding or

 

in the crankcase

 

 

 

 

 

out of adjustment

 

ventilation system

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of Calibration

Sensor out of

MIL illuminated

Faulty Sensor

 

 

 

range

 

 

 

 

 

 

Sensor indicates a

 

 

 

 

 

 

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

22

Group 28

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

Data valid but above

Sensor out of

MIL illuminated

Faulty Sensor

 

normal operating

range

 

 

 

 

 

range - Least severe

Sensor indicates a

 

 

 

 

 

level

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

Data valid but below

Sensor out of

MIL illuminated

Faulty Sensor

 

normal operating

range

 

 

 

 

 

range - Least severe

Sensor indicates a

 

 

 

 

 

level

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 158, Keyswitch Battery Potential – MID 128 PID 158/PSID 124

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

Engine Control

N/A

Charging system fault

 

 

normal operational

 

Module battery

 

 

External charger

 

 

range

 

voltage too high

 

 

Engine control module (ECM)

 

 

 

 

 

 

 

FMI 1

Data valid but below

Engine Control

Starter will not

Charging system fault

 

 

normal operational

 

Module battery

 

crank

Battery

 

 

range

 

voltage too low

 

 

Ground connection

 

 

 

 

 

 

 

FMI 3

Voltage above

Engine Control

N/A

Charging system fault

 

 

normal, or shorted

 

Module battery

 

 

External charger

 

 

to high source

 

voltage too high

 

 

Engine control module (ECM)

 

 

 

 

 

 

 

FMI 4

Voltage below

Engine Control

Starter will not

Charging system fault

 

 

normal, or shorted

 

Module battery

 

crank

Battery

 

 

to low source

 

voltage too low

 

 

Ground connection

 

 

 

 

 

 

 

FMI 16

Data valid but above

Engine Control

N/A

Charging system fault

 

 

normal operating

 

Module battery

 

 

External charger

 

 

range - Moderately

 

voltage too high

 

 

Engine control module (ECM)

 

 

severe level

 

 

 

 

 

 

 

 

 

 

 

 

FMI 18

Data valid but below

Engine Control

Starter will not

Charging system fault

 

 

normal operating

 

Module battery

 

crank

Battery

 

 

range - Moderately

 

voltage too low

 

 

Ground connection

 

 

severe level

 

 

 

 

 

 

 

 

 

ECM SPN 171, Ambient Air Temperature – MID 128 PID 171

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

Data erratic,

Key ON, Ambient

N/A

Faulty instrument cluster

 

 

intermittent or

 

Air Temperature

 

 

Faulty harness

 

 

incorrect

 

message missing

 

 

 

 

 

 

 

 

on SAE J1939 and

 

 

 

 

 

 

 

 

SAE J1587 data

 

 

 

 

 

 

 

 

links

 

 

 

 

 

 

 

 

 

 

 

 

 

23

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 9

Abnormal Update

Key ON, Ambient

N/A

Faulty instrument cluster

 

 

Rate

 

Air Temperature

 

 

Faulty harness

 

 

 

 

message missing

 

 

 

 

 

 

 

 

on SAE J1587

 

 

 

 

 

 

 

 

data link

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

Abnormal rate of

Ambient

MIL illuminated

Faulty instrument cluster

 

 

change

 

Temperature

 

(13L engine only)

 

 

 

 

 

 

sensor signal fault

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

Bad intelligent

Loss of SAE

MIL illuminated

Faulty instrument cluster

 

 

device or

 

J1939 data link

 

(13L engine only)

Faulty harness

 

 

component

 

communication

 

 

 

 

 

 

 

 

between Engine

 

 

 

 

 

 

 

 

Control Module

 

 

 

 

 

 

 

 

and Instrument

 

 

 

 

 

 

 

 

Cluster Control

 

 

 

 

 

 

 

 

Module

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of calibration

Ambient

MIL illuminated

Faulty instrument cluster/harness or

 

 

 

 

Temperature

 

(13L engine only)

 

cluster harness connectors

 

 

 

sensor signal fault

 

 

 

 

 

 

 

No ambient

 

 

 

 

 

 

 

 

temperature

 

 

 

 

 

 

 

 

calculated by

 

 

 

 

 

 

 

Vehicle ECU

 

 

 

 

 

 

 

No valid ambient

 

 

 

 

 

 

 

 

temperature

 

 

 

 

 

 

 

 

received by

 

 

 

 

 

 

 

 

Engine Control

 

 

 

 

 

 

 

 

Module

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 14

Special instructions

Ambient

MIL illuminated

Ambient Temperature sensor signal

 

 

 

 

Temperature

 

 

 

missing from Vehicle ECU

 

 

 

 

sensor signal fault

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 19

Received network

Ambient

MIL illuminated

Faulty instrument cluster

 

 

data in error

 

Temperature

 

(13L engine only)

 

 

 

 

 

 

sensor signal fault

 

 

 

 

 

 

 

 

 

ECM SPN 173, Engine Exhaust Gas Temperature (EGT) – MID 128 PID 173

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

Exhaust Gas

Engine derate

Faulty harness

 

 

normal operational

 

Temperature is

Poor driveability

Faulty harness connector

 

 

range - Most severe

 

critically high

Regeneration is

Intake air leak

 

 

level

 

 

 

 

 

 

 

 

not possible

 

 

FMI 2

Data erratic,

Sensor is not

MIL illuminated

Faulty harness

 

 

intermittent or

 

rational

Regeneration is

Faulty harness connector

 

 

incorrect

 

 

 

not possible

Exhaust leak

 

 

 

 

 

 

 

 

 

 

 

 

 

Intake air leak

 

 

 

 

 

 

 

Sensor failure

24

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short to ground on

MIL illuminated

Sensor failure

 

 

normal, or shorted

 

the metering side

Regeneration is

Faulty harness

 

 

to low source

 

of the circuit

 

not possible

Faulty harness connector

 

 

 

 

 

 

 

 

 

 

 

 

 

Aftertreatment control module (ACM)

FMI 5

Current below

Short to battery on

MIL illuminated

Faulty harness

 

 

normal or open

 

the metering side

 

 

Sensor failure

 

 

circuit

of the circuit

 

 

Faulty harness connector

 

 

 

Open in the

 

 

 

 

 

 

 

 

 

 

 

 

 

metering side of

 

 

 

 

 

 

 

the circuit

 

 

 

 

 

 

 

Open in the

 

 

 

 

 

 

 

 

ground side of

 

 

 

 

 

 

 

 

the circuit

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

Data valid but above

Sensor out of

MIL illuminated

Sensor failure

 

 

normal operating

range

 

 

Faulty harness

 

 

range - Least severe

Sensor indicates a

 

 

 

 

 

 

level

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

Data valid but above

Exhaust Gas

Engine derate

Faulty harness

 

 

normal operating

 

Temperature is

Poor driveability

Faulty harness connector

 

 

range - Moderately

 

moderately too

 

 

Intake air leak

 

 

severe level

 

high

 

 

 

 

 

 

 

ECM SPN 175, Engine Oil Temperature 1 – MID 128 PID 175

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

Extreme driving

Red engine

Extreme driving conditions

 

 

normal operational

conditions

 

shutdown lamp

Engine cooling fan

 

 

range - Most severe

Engine oil

illuminated

Oil thermostat

 

 

level

 

temperature

Engine derate

Coolant system

 

 

 

 

critically above

 

 

 

 

 

 

range

 

 

Clogged oil cooler

FMI 2

Data erratic,

Engine oil

MIL illuminated

Engine Oil Temperature (EOT) sensor

 

 

intermittent or

 

temperature

(13L engine only)

failure

 

 

incorrect

 

sensor indicating

In some cases

Faulty harness

 

 

 

 

too high or too low

 

may have

 

 

 

 

 

 

a value (abnormal

 

 

 

 

 

 

 

 

an effect on

 

 

 

 

 

 

value)

 

 

 

 

 

 

 

 

driveability

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short circuit -,

MIL illuminated

Engine Oil Temperature (EOT) sensor

 

 

normal, or shorted

 

measuring line

(13L engine only)

failure

 

 

to low source

 

 

Yellow electronic

Faulty harness

 

 

 

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

25

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Short circuit +,

MIL illuminated

Engine Oil Temperature (EOT) sensor

 

 

normal or open

measuring line

(13L engine only)

failure

 

 

circuit

Open circuit

Yellow electronic

Faulty harness

 

 

 

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of Calibration

Sensor out of

MIL illuminated

Engine Oil Temperature (EOT) sensor

 

 

 

range

 

 

 

failure

 

 

 

Sensor indicates a

 

 

 

 

 

 

 

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

Data valid but above

Extreme driving

Yellow electronic

Extreme driving conditions

 

 

normal operating

conditions

 

malfunction lamp

Engine cooling fan

 

 

range - Moderately

Engine oil

illuminated

Oil thermostat

 

 

severe level

 

temperature is

Engine derate

Coolant system

 

 

 

 

moderately too

 

 

 

 

 

 

high

 

 

Clogged oil cooler

FMI 17

Data valid but below

Sensor out of

MIL illuminated

Engine Oil Temperature (EOT) sensor

 

 

normal operating

range

 

 

 

failure

 

 

range - Least severe

Sensor indicates a

 

 

 

 

 

 

level

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 177, Transmission Oil Temperature – MID 128 PID 177

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

Oil temperature

Red engine

Transmission oil cooler

 

 

normal operational

 

critically above

 

shutdown lamp

Coolant system

 

 

range - Most severe

 

range

 

illuminated

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

Data valid but above

Oil temperature

Yellow electronic

Extreme driving conditions

 

 

normal operating

 

is moderately too

 

malfunction lamp

Engine cooling fan

 

 

range - Moderately

 

high

 

illuminated

Oil thermostat

 

 

severe level

 

 

 

 

 

 

 

 

 

 

 

Coolant system

 

 

 

 

 

 

 

Clogged oil cooler

ECM SPN 188, Engine Speed At Idle, Point 1 (Engine Configurations) – MID 128 PID 188

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

 

FMI 0

Data valid but above

Engine idle speed

MIL illuminated

Engine oil entering cylinders

 

normal operational

above desired

High engine oil

Leaking or faulty fuel injector

 

range - Most severe

speed

 

consumption

 

 

level

 

 

 

 

High fuel

 

 

 

 

 

 

 

 

 

consumption

 

 

 

 

 

 

 

26

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

Engine idle speed

MIL illuminated

 

Low engine torque production

 

 

normal operational

 

below desired

High fuel

 

Faulty fuel injector

 

 

range - Most severe

 

speed

 

consumption

 

Low cylinder compression

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine friction is too high

ECM SPN 190, Engine Speed – MID 128 PID 190

 

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

 

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

FMI 0

Data valid but above

Engine is/was

Red engine

 

Engine oil entering cylinders

 

 

normal operational

 

overspeeding

 

shutdown lamp

 

Faulty crankcase oil filter

 

 

range - Most severe

 

 

 

illuminated

 

Possible engine brake engaged

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

causing engine overspeeding

 

 

 

 

 

 

 

 

Possible transmission downshift

 

 

 

 

 

 

 

 

 

causing engine overspeeding

 

 

 

 

 

ECM SPN 228, Speed Sensor Calibration – MID 128 PID 228

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

 

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

FMI 9

Abnormal update

SAE J1587 data

Wrong trip data

 

Vehicle ECU

 

 

rate

 

link calibration

 

 

 

 

 

 

 

 

 

factor message

 

 

 

 

 

 

 

 

 

does not exist.

 

 

 

 

 

 

 

 

 

(VECU error).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 11

Failure mode not

SAE J1587 data

Wrong trip data

 

Vehicle ECU

 

 

identifiable

 

link calibration

 

 

 

 

 

 

 

 

 

factor message

 

 

 

 

 

 

 

 

 

does not exist.

 

 

 

 

 

 

 

 

 

(VECU error).

 

 

 

 

 

 

 

 

 

 

ECM SPN 237, Vehicle Identification Number – MID 128 PSID 161/162

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

 

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

FMI 2

Data erratic,

No answer from

Yellow electronic

 

Data link error

 

 

intermittent or

 

VIN

 

malfunction lamp

 

ECM

 

 

incorrect

 

 

illuminated

 

Missing VIN in other ECM’s (commonly

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

VECU, LCM)

 

 

 

 

 

 

start

 

 

 

FMI 12

Bad intelligent

Bad answer from

Yellow electronic

 

ECM

 

 

device or

 

VIN

 

malfunction lamp

 

Mismatched VIN sent from other

 

 

component

 

 

illuminated

 

 

ECM’s (commonly VECU, LCM)

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

 

 

 

 

 

 

27

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 245, Total Vehicle Distance – MID 128 PID 245

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 9

Abnormal update

SAE J1587 data

N/A

Vehicle ECU

 

 

rate

 

link total vehicle

 

 

 

 

 

 

 

 

distance message

 

 

 

 

 

 

 

 

does not exist.

 

 

 

 

 

 

 

 

(VECU error).

 

 

 

 

 

 

 

 

 

 

ECM SPN 251, Time – MID 128 PID 251

 

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

Data erratic,

Time data

N/A

Instrument Cluster

 

 

intermittent or

 

message missing

 

 

 

 

 

 

incorrect

 

on SAE J1587 and

 

 

 

 

 

 

 

 

J1939 data links.

 

 

 

 

 

 

 

(Cluster error).

 

 

 

 

 

 

 

Time stamp

 

 

 

 

 

 

 

 

from cluster isn’t

 

 

 

 

 

 

 

 

available.

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 9

Abnormal update

Time data

N/A

Instrument Cluster

 

 

rate

 

message didn’t

 

 

 

 

 

 

 

 

arrive when

 

 

 

 

 

 

 

 

expected. (Cluster

 

 

 

 

 

 

 

error).

 

 

 

 

 

 

 

Time stamp

 

 

 

 

 

 

 

 

from cluster isn’t

 

 

 

 

 

 

 

 

available.

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

Abnormal rate of

Soak time too

MIL illuminated

Instrument Cluster

 

 

change

long.

Engine makes

 

 

 

 

 

Time data fault,

 

warm start but

 

 

 

 

 

 

data deemed

 

cold start needed.

 

 

 

 

 

 

inaccurate.

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

Bad intelligent

Time and date

MIL illuminated

Instrument Cluster

 

 

device or

 

data missing on

 

 

Faulty harness

 

 

component

 

J1939 data link.

 

 

Faulty harness connector

 

 

 

 

 

 

 

FMI 13

Out of calibration

Time/date fault

MIL illuminated

Instrument Cluster

 

 

 

 

 

 

(13L engine only)

Faulty harness

 

 

 

 

 

 

 

Faulty harness connector

FMI 19

Received network

Soaktime too long.

MIL illuminated

Instrument Cluster

 

 

data in error

Time data fault,

 

(13L engine only)

 

 

 

 

 

 

data deemed

 

 

 

 

 

 

 

 

inaccurate.

 

 

 

 

 

 

 

 

 

 

 

 

 

28

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 252, Date – MID 128 PID 252

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

FMI 9

Abnormal update

Time stamp

N/A

Instrument Cluster

 

rate

 

from cluster isn’t

 

 

 

 

available.

 

 

 

 

Date data

 

 

 

 

 

message missing

 

 

 

 

 

on SAE J1587

 

 

 

 

 

data link. (Cluster

 

 

 

 

 

error).

 

 

 

 

 

 

 

 

ECM SPN 411, Engine Exhaust Gas Recirculation Differential Pressure – MID 128 PID 411

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

Exhaust Gas

MIL illuminated

Faulty harness

 

 

normal operational

 

Recirculation

Engine derate

Faulty harness connector

 

 

range - Most severe

 

(EGR) differential

 

 

Faulty sensor

 

 

level

 

pressure sensor

 

 

 

 

 

 

output reading too

 

 

EGR leakage

 

 

 

 

high. (abnormal

 

 

Clogged EGR cooler

 

 

 

 

value)

 

 

 

 

FMI 1

Data valid but below

Exhaust Gas

MIL illuminated

Faulty harness

 

 

normal operational

 

Recirculation

 

 

Faulty harness connector

 

 

range - Most severe

 

(EGR) differential

 

 

Faulty sensor

 

 

level

 

pressure sensor

 

 

 

 

 

 

output reading too

 

 

Clogged venturi

 

 

 

 

low. (abnormal

 

 

 

 

 

 

 

 

value)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Only used to

N/A

N/A

 

 

intermittent or

 

control EGR valve.

 

 

 

 

 

 

incorrect

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Short to battery in

MIL illuminated

Faulty EGR differential pressure

 

 

normal or shorted to

metering line

Engine derate

sensor connector

 

 

high source

Open in the

 

 

Faulty EGR differential pressure

 

 

 

 

ground circuit

 

 

sensor harness

 

 

 

 

 

 

 

Faulty EGR differential pressure

 

 

 

 

 

 

 

 

sensor

 

 

 

 

 

 

 

 

 

29

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open in the 5 volt

MIL illuminated

Faulty EGR differential pressure

 

 

normal or open

supply line

Engine derate

sensor connector

 

 

circuit

Short to ground in

 

 

Faulty EGR differential pressure

 

 

 

metering line

 

 

sensor harness

 

 

 

Open in the

 

 

Faulty EGR differential pressure

 

 

 

 

metering line

 

 

 

sensor

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

EGR differential

MIL illuminated

Faulty EGR differential pressure

 

 

not responding or

 

pressure sensor

Engine derate

sensor connector

 

 

out of adjustment

 

is read either to

 

 

Faulty EGR differential pressure

 

 

 

 

high or too low.

 

 

 

sensor harness

 

 

 

 

(Abnormal value).

 

 

 

 

 

 

 

 

Faulty EGR differential pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sensor

 

 

 

 

 

 

 

EGR valve

 

 

 

 

 

 

 

EGR valve leak

 

 

 

 

 

 

 

Clogged venturi

ECM SPN 412, Engine Exhaust Gas Recirculation Temperature – MID 128 PID 412

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

Engine Exhaust

Engine derate

Extreme driving conditions

 

 

normal operational

 

Gas Recirculation

 

 

EGR cooler failure

 

 

range - Most severe

 

Temperature is

 

 

 

 

 

 

level

 

above range

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

EGR temperate

MIL illuminated

Faulty sensor

 

 

intermittent or

 

signal, believed

Engine derate

 

 

 

 

incorrect

 

to be not valid

 

 

 

 

 

 

 

 

(plausibility fault)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short to ground

MIL illuminated

Faulty EGR Temperature Sensor

 

 

normal, or shorted

 

on the metering

Engine power

connector

 

 

to low source

 

side of the EGR

 

will be derated

Faulty EGR Temperature Sensor

 

 

 

 

Sensor circuit

 

according to the

 

harness

 

 

 

 

 

 

error torque map

Faulty EGR Temperature Sensor

FMI 5

Current below

Short to battery

MIL illuminated

Faulty EGR Temperature Sensor

 

 

normal or open

 

in the metering

Engine derate

connector

 

 

circuit

 

side of the EGR

 

 

Faulty EGR Temperature Sensor

 

 

 

Sensor circuit

 

 

 

harness

 

 

 

Open in the

 

 

 

 

 

 

 

Faulty EGR Temperature Sensor

 

 

 

 

metering side of

 

 

 

 

 

 

 

 

the EGR Sensor

 

 

 

 

 

 

 

circuit

 

 

 

 

 

 

 

Open circuit in

 

 

 

 

 

 

 

 

the ground line of

 

 

 

 

 

 

 

 

the EGR Sensor

 

 

 

 

 

 

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

30

Group 28

 

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of calibration

Engine Exhaust

 

MIL illuminated

Faulty EGR Temperature Sensor

 

 

 

 

Gas Recirculation

 

 

 

connector

 

 

 

 

Temperature

 

 

 

Faulty EGR Temperature Sensor

 

 

 

 

sensor is out of

 

 

 

 

harness

 

 

 

 

range (low)

 

 

 

 

 

 

 

 

 

Faulty EGR Temperature Sensor

 

 

 

Sensor indicates

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13 )

Out of calibration

Engine Exhaust

 

Engine derate

Extreme driving conditions

 

 

 

 

Gas Recirculation

 

 

 

EGR cooler failure

 

 

 

 

Temperature

 

 

 

 

 

 

 

 

 

sensor is above

 

 

 

 

 

 

 

 

 

range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

Data valid but above

Engine Exhaust

 

MIL illuminated

Faulty EGR Temperature Sensor

 

 

normal operating

 

Gas Recirculation

 

 

 

connector

 

 

range - Least severe

 

Temperature

 

 

 

Faulty EGR Temperature Sensor

 

 

level

 

sensor is out of

 

 

 

 

harness

 

 

 

 

range (high)

 

 

 

 

 

 

 

 

 

Faulty EGR Temperature Sensor

 

 

 

Sensor indicates

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

Data valid but above

Engine Exhaust

 

Engine derate

Extreme driving conditions

 

 

normal operating

 

Gas Recirculation

 

 

 

EGR cooler failure

 

 

range - Moderately

 

Temperature is

 

 

 

 

 

 

 

severe level

 

above range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

Data valid but below

Engine Exhaust

 

MIL illuminated

Faulty EGR Temperature Sensor

 

 

normal operating

 

Gas Recirculation

 

 

 

connector

 

 

range - Least severe

 

Temperature is

 

 

 

Faulty EGR Temperature Sensor

 

 

level

out of range (low)

 

 

 

 

harness

 

 

 

Sensor indicates

 

 

 

 

 

 

 

 

 

Faulty EGR Temperature Sensor

 

 

 

 

a invalid value

 

 

 

 

 

ECM SPN 558, Accelerator Pedal 1 Idle Validation Switch – MID 128 SID 230

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

 

Possible

Possible Cause:

fault:

 

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Idle Validation

 

Yellow electronic

Faulty harness or connector

 

 

normal, or shorted

 

Switch (IVS)

 

 

malfunction lamp

 

 

 

 

to high source

 

signal shorted

 

 

illuminated

 

 

 

 

 

 

to voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Idle Validation

 

Yellow electronic

Faulty harness or connector

 

 

normal or open

 

Switch (IVS)

 

 

malfunction lamp

 

 

 

 

circuit

 

signal shorted

 

 

illuminated

 

 

 

 

 

 

to ground or open

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 626, Intake Air Heater (IAH) Relay – MID 128 PID 45

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Short Circuit +,

Preheat relay not

Preheat relay solenoid shorted

 

 

normal, or shorted

 

Measuring line

activated

 

 

 

 

to high source

 

 

White smoke for

 

 

 

 

 

 

 

cold start

 

 

 

 

 

 

 

Start problems in

 

 

 

 

 

 

 

 

cold climate

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short Circuit -,

Red engine

Faulty harness

 

 

normal, or shorted

 

Measuring line

 

shutdown lamp

 

 

 

 

to low source

 

 

 

illuminated (13L

 

 

 

 

 

 

 

 

engine CXU, CHU

 

 

 

 

 

 

 

and GU only)

 

 

 

 

 

 

 

Yellow electronic

 

 

 

 

 

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Induction air is hot

 

 

 

 

 

 

 

Preheat relay is

 

 

 

 

 

 

 

 

impossible to turn

 

 

 

 

 

 

 

 

off

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open Circuit

Preheat relay not

Faulty Preheat relay

 

 

normal or open

 

 

activated

Faulty harness

 

 

circuit

 

 

White smoke for

 

 

 

 

 

 

 

cold start

 

 

 

 

 

 

 

Start problems in

 

 

 

 

 

 

 

 

cold climate

 

 

 

 

 

 

 

ECM SPN 628, Program Memory – MID 128 SID 240

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

Data erratic,

Check sum error

Red engine

Engine Control Module (ECM)

 

 

intermittent or

 

 

 

shutdown lamp

 

software

 

 

incorrect

 

 

illuminated

 

 

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

 

 

 

 

FMI 11

Root cause not

Bad software

MIL illuminated

Engine Control Module (ECM)

 

 

known

 

configuration

Engine will not

 

software

 

 

 

 

 

 

start

 

 

32

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

Bad intelligent

Error on code-part

Red engine

Engine Control Module (ECM)

 

 

device or

 

of flash RAM or

 

shutdown lamp

software

 

 

component

 

erased vendor

illuminated

Engine Control Module (ECM)

 

 

 

 

area

Nothing functions

 

 

FMI 14

Special instructions

VIN not loaded yet

Flashing MIL

VIN missing

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

start

 

 

ECM SPN 629, Electronic Control Unit (ECU) 1 – MID 128 SID 254

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 8

Abnormal frequency

Self test failure

Red engine

Engine Control Module (ECM)

 

 

or pulse width or

 

 

 

shutdown lamp

 

 

 

 

period

 

 

illuminated

 

 

 

 

 

 

 

Not possible to

 

 

 

 

 

 

 

 

program Engine

 

 

 

 

 

 

 

 

Control Module

 

 

 

 

 

 

 

 

(ECM)

 

 

 

 

 

 

 

 

 

 

 

FMI 12

Bad intelligent

Self test failure

Red engine

Engine Control Module (ECM)

 

 

device or

 

 

 

shutdown lamp

 

 

 

 

component

 

 

illuminated

 

 

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

ECM SPN 630, Calibration Memory – MID 128 SID 253

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

Data erratic,

Check sum error

Red engine

Engine Control Module (ECM)

 

 

intermittent or

 

 

 

shutdown lamp

 

software

 

 

incorrect

 

 

illuminated

 

 

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

 

 

 

 

33

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

Bad intelligent

Check sum error

Red engine

Engine Control Module (ECM)

 

 

device or

 

 

 

shutdown lamp

 

 

 

 

component

 

 

illuminated

 

 

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

 

 

 

FMI 14

Special instructions

VIN not loaded yet

Red engine

Engine Control Module (ECM)

 

 

 

 

 

 

shutdown lamp

 

software

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Loss of log data

 

 

 

 

 

 

 

 

and some user

 

 

 

 

 

 

 

 

configurable data

 

 

 

 

 

 

 

ECM SPN 631, Calibration Module – MID 128 PSID 77/PSID 124

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Check sum error

Engine will not

Software error

 

 

normal, or shorted

 

 

 

start

 

 

 

 

to high source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 8

Abnormal frequency

Reset of ECM

Engine will not

Software error

 

 

or pulse width or

 

does not work

 

start

 

 

 

 

period

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 633, Engine Fuel Actuator 1 Control Command – MID 128 SID 18

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Circuit shorted +

Yellow electronic

Faulty solenoid

 

 

normal, or shorted

 

 

 

malfunction lamp

Faulty harness

 

 

to high source

 

 

illuminated

Faulty ECM driver

 

 

 

 

 

Valve constantly

 

 

 

 

 

 

 

 

 

 

 

 

 

shut

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted –

Yellow electronic

Faulty solenoid

 

 

normal, or shorted

 

 

 

malfunction lamp

Faulty harness

 

 

to low source

 

 

illuminated

Faulty ECM driver

 

 

 

 

 

High fuel

 

 

 

 

 

 

 

 

 

 

 

 

 

consumption due

 

 

 

 

 

 

 

 

to fuel leakage

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

Yellow electronic

Faulty solenoid

 

 

normal or open

 

 

 

malfunction lamp

Faulty harness

 

 

circuit

 

 

illuminated

 

 

 

 

 

 

 

Valve constantly

 

 

 

 

 

 

 

 

shut

 

 

 

 

 

 

 

 

 

 

 

34

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 636, Camshaft Position Sensor (CMP) – MID 128 SID 21

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Phase Error

MIL illuminated

Engine timing

 

 

intermittent or

 

- Incorrect

Increase in fuel

 

 

 

 

incorrect

 

correlation

 

consumption

 

 

 

 

 

 

between CMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and crankshaft

 

 

 

 

 

 

 

 

position (CKP)

 

 

 

 

 

 

 

 

sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Missing Signal

MIL illuminated

Faulty harness

 

 

normal, or shorted

from CMP sensor

Possible loss of

 

 

 

 

to high source

Open in the CMP

engine power

 

 

 

 

 

 

sensor circuit

Increased engine

 

 

 

 

 

Short to battery in

 

start time

 

 

 

 

 

 

the CMP sensor

 

 

 

 

 

 

 

circuit

 

 

 

 

 

 

 

Short to ground in

 

 

 

 

 

 

 

 

the CMP sensor

 

 

 

 

 

 

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 8

Abnormal frequency

Noisy Signal from

MIL illuminated

Faulty CMP sensor

 

 

or pulse width or

CMP sensor

Possible loss of

Faulty harness

 

 

period

Open in the CMP

engine power

 

 

 

 

 

 

sensor circuit

Increased engine

 

 

 

 

 

 

 

 

start time

 

 

 

 

 

 

 

 

 

 

 

35

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 637, Crankshaft Position Sensor (CKP) – MID 128 SID 22

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Intermittent or

MIL illuminated

Faulty CKP sensor harness

 

 

intermittent or

 

weak signal

Yellow electronic

Faulty CKP sensor

 

 

incorrect

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

Increased fuel

 

 

 

 

 

 

consumption

 

 

 

 

 

 

Imprecise engine

 

 

 

 

 

 

timing

 

 

 

 

 

 

Increased fuel

 

 

 

 

 

 

consumption

 

 

 

 

 

 

Uneven cylinder

 

 

 

 

 

 

balancing

 

 

 

 

 

 

Power loss

 

 

 

 

 

 

Smoke

 

FMI 3

Voltage above

Missing Signal

MIL illuminated

Faulty CKP sensor harness

 

 

normal, or shorted

CKP sensor

Yellow electronic

Faulty CKP sensor

 

 

to high source

Open in the CKP

 

malfunction lamp

 

 

 

 

 

sensor circuit

illuminated

 

 

 

 

Short to battery in

Possible loss of

 

 

 

 

 

the CKP sensor

engine power

 

 

 

 

 

circuit

Increased fuel

 

 

 

 

Short to ground in

 

consumption

 

 

 

 

 

the CKP sensor

 

 

 

 

 

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

FMI 8

Abnormal frequency

Erratic or

MIL illuminated

Faulty CKP sensor harness

 

 

or pulse width or

 

intermittent signal

Yellow electronic

Faulty CKP sensor mounting

 

 

period

from CKP sensor

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

Open in the CKP

illuminated

 

 

 

 

 

sensor

Possible loss of

 

 

 

 

 

 

engine power

 

 

 

 

 

 

Increased engine

 

 

 

 

 

 

start time

 

 

 

 

 

 

Increased fuel

 

 

 

 

 

 

consumption

 

 

 

 

 

 

Uneven cylinder

 

 

 

 

 

 

balancing

 

 

 

 

 

 

Power loss

 

 

 

 

 

 

Smoke

 

36

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 639, SAE J1939 Data Link 1 – MID 128 SID 231

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

FMI 2

Data erratic,

SAE J1939 high or

MIL illuminated

Faulty harness or connector

 

intermittent or

low circuit shorted

 

 

 

incorrect

+

 

 

 

 

SAE J1939 high or

 

 

 

 

low circuit shorted

 

 

 

 

 

 

 

 

SAE J1939 high

 

 

 

 

or low circuit open

 

 

ECM SPN 641, Engine Variable Geometry Turbocharger (VGT) Actuator 1 – MID 128 SID 27

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

Engine Variable

Possible Red

N/A

 

 

normal operational

 

Geometry

 

engine shutdown

 

 

 

 

range - Most severe

 

Turbocharger

 

lamp illuminated

 

 

 

 

level

 

(VGT) actuator

 

(dependant on

 

 

 

 

 

 

temperature out of

severity)

 

 

 

 

 

 

range

Yellow electronic

 

 

 

 

 

 

 

 

malfunction lamp

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Possible engine

 

 

 

 

 

 

 

 

derate

 

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Engine Variable

MIL illuminated

Disturbance on CAN2 data link

 

 

intermittent or

 

Geometry

Yellow electronic

 

 

 

 

incorrect

 

Turbocharger

 

malfunction lamp

 

 

 

 

 

 

(VGT) actuator

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

has not seen a

 

 

 

 

 

 

Low boost

 

 

 

 

 

 

valid command on

 

 

 

 

 

CAN2 data link

Low power

 

 

 

 

 

Incorrect data

Nozzle opens

 

 

 

 

 

 

 

Smoke from

 

 

 

 

 

 

 

 

engine

 

 

FMI 4

Voltage below

Short to ground

MIL illuminated

Faulty VGT actuator connector

 

 

normal, or shorted

 

 

Yellow electronic

Faulty VGT actuator harness

 

 

to low source

 

 

 

malfunction lamp

Low battery voltage

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Nozzle will open

 

 

 

 

 

 

 

 

resulting in low

 

 

 

 

 

 

 

 

power and low

 

 

 

 

 

 

 

boost

 

 

 

 

 

 

 

VGT actuator

 

 

 

 

 

 

 

 

will continue

 

 

 

 

 

 

 

 

to attempt and

 

 

 

 

 

 

 

 

maintain target

 

 

 

 

 

 

 

 

nozzle position

 

 

 

 

 

 

 

 

 

 

 

37

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Mechanical

MIL illuminated

VGT actuator motor effort is

 

 

not responding or

 

problem with

Yellow electronic

 

temporarily limited to prevent

 

 

out of adjustment

 

the Engine

 

malfunction lamp

overheating

 

 

 

 

Variable Geometry

 

Restrictions detected when running

 

 

 

 

 

illuminated

 

 

 

 

Turbocharger

Low boost and

 

learn sequence

 

 

 

 

(VGT) actuator

 

 

 

 

VGT actuator is slow to follow

 

 

 

 

 

smoke

 

 

 

 

 

Possible engine

commands

 

 

 

 

 

derate

VGT actuator position is not tracking

 

 

 

 

 

Power loss in

 

command

 

 

 

 

 

 

some cases when

 

 

 

 

 

 

 

 

actuator motor

 

 

 

 

 

 

 

 

has been disabled

 

 

 

 

 

 

 

 

 

 

 

FMI 9

Abnormal update

Data from the

MIL illuminated

Data link harness

 

 

rate

 

Engine Variable

Yellow electronic

No supply to VGT actuator

 

 

 

 

Geometry

 

malfunction lamp

VGT actuator

 

 

 

 

Turbocharger

 

 

 

 

 

(VGT) actuator

illuminated

VGT actuator connector

 

 

 

 

Engine derated

 

 

 

 

has been missing

 

 

 

 

 

 

for 2-seconds

(major)

 

 

 

 

 

 

EGR valve closed

 

 

 

 

 

 

 

 

 

FMI 13

Out of calibration

Failed self-

Yellow electronic

VGT actuator

 

 

 

 

calibration

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 642, Engine Variable Geometry Turbocharger (VGT) Actuator 2

– MID 128 PPID 89

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause

fault

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

VGT SRA

Red engine

Coolant system malfunction

 

normal operational

 

temperature is

 

shutdown lamp

Extreme driving conditions

 

range - Most severe

 

critically high

illuminated

Overheated VGT actuator

 

level

 

 

Engine derate

 

 

 

 

 

FMI 16

Data valid but above

VGT SRA

Yellow electronic

Coolant system malfunction

 

normal operating

 

temperature is

 

malfunction lamp

Extreme driving conditions

 

range - Moderately

 

moderately too

illuminated

Overheated VGT actuator

 

severe level

 

high

Engine derate

 

 

 

 

ECM SPN 647, Engine Fan Clutch Output Device Driver – MID 128 SID 33

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Short to positive

Yellow electronic

Faulty cooling fan actuator

 

normal, or shorted

 

in the cooling fan

 

malfunction lamp

Faulty cooling fan actuator harness or

 

to high source

 

control circuit

illuminated

 

connector

 

 

 

 

Increased fuel

 

 

 

 

 

 

 

 

 

 

 

consumption

 

 

 

 

 

 

Fan runs at full

 

 

 

 

 

 

 

speed

 

 

 

 

 

 

 

 

 

 

38

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short to ground

Yellow electronic

Faulty cooling fan actuator

 

 

normal, or shorted

 

in the cooling fan

 

malfunction lamp

Faulty cooling fan actuator harness or

 

 

to low source

control circuit

illuminated

 

connector

 

 

 

Output voltage

Fan always

 

 

 

 

 

 

 

 

 

 

is 1/3 the supply

 

deactivated or

 

 

 

 

 

 

voltage

 

always activated if

 

 

 

 

 

 

 

 

fault is intermittent

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open in the

Increased fuel

Faulty cooling fan actuator

 

 

normal or open

 

cooling fan control

consumption

Faulty cooling fan actuator harness or

 

 

circuit

 

circuit

Fan runs at full

 

connector

 

 

 

 

 

 

speed

 

 

 

 

 

 

 

ECM SPN 651, Engine Injector Cylinder 1 – MID 128 SID 1

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Harness shorted +

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

low side circuit

Yellow electronic

 

 

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Engine power loss

 

 

 

 

 

 

 

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 5

Current below

Harness shorted

MIL illuminated

Faulty harness

 

 

normal or open

 

+, – or open high

Yellow electronic

Faulty engine fuel injector

 

 

circuit

side circuit

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

Harness shorted –

illuminated

 

 

 

 

 

 

low side circuit

Engine power loss

 

 

 

 

 

 

 

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 7

Mechanical system

Cylinder balancing

MIL illuminated

PTO engaged without ECM knowing

 

 

not responding

 

data above limit

 

 

Faulty engine fuel injector

 

 

properly

 

 

 

 

Low cylinder compression

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Damaged or flywheel

FMI 8

Abnormal frequency,

Misfire detected

MIL illuminated

Faulty engine fuel injector (possibly

 

 

pulse width, or

 

 

Rough engine idle

 

clogged)

 

 

period

 

 

 

 

 

 

FMI 13

Out of calibration

Cylinder balancing

MIL illuminated

PTO engaged without ECM knowing

 

 

 

 

data above limit

 

 

Faulty engine fuel injector

 

 

 

 

 

 

 

Low cylinder compression

 

 

 

 

 

 

 

Damaged or flywheel

FMI 31

Condition exists

Misfire detected

MIL illuminated

Faulty engine fuel injector (possibly

 

 

 

 

 

Rough engine idle

 

clogged)

39

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 652, Engine Injector Cylinder 2 – MID 128 SID 2

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Harness shorted +

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

low side circuit

Yellow electronic

 

 

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Engine power loss

 

 

 

 

 

 

 

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 5

Current below

Harness shorted

MIL illuminated

Faulty harness

 

 

normal or open

 

+, – or open high

Yellow electronic

Faulty engine fuel injector

 

 

circuit

side circuit

 

malfunction lamp

 

 

 

 

 

Harness shorted –

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

low side circuit

Engine power loss

 

 

 

 

 

 

 

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 7

Mechanical system

Cylinder balancing

MIL illuminated

PTO engaged without ECM knowing

 

 

not responding

 

data above limit

Yellow electronic

Faulty engine fuel injector

 

 

properly

 

 

 

malfunction lamp

Low cylinder compression

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

Damaged or flywheel

 

 

 

 

 

 

 

FMI 8

Abnormal frequency,

Misfire detected

MIL illuminated

Faulty engine fuel injector (possibly

 

 

pulse width, or

 

 

Rough engine idle

 

clogged)

 

 

period

 

 

 

 

 

 

FMI 13

Out of calibration

Cylinder balancing

MIL illuminated

PTO engaged without ECM knowing

 

 

 

 

data above limit

Yellow electronic

Faulty engine fuel injector

 

 

 

 

 

 

malfunction lamp

Low cylinder compression

 

 

 

 

 

 

illuminated

Damaged or flywheel

 

 

 

 

 

 

 

FMI 31

Condition exists

Misfire detected

MIL illuminated

Faulty engine fuel injector (possibly

 

 

 

 

 

Rough engine idle

 

clogged)

ECM SPN 653, Engine Injector Cylinder 3 – MID 128 SID 3

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Harness shorted +

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

low side circuit

Yellow electronic

 

 

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Engine power loss

 

 

 

 

 

 

 

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

40

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Harness shorted

MIL illuminated

Faulty harness

 

 

normal or open

 

+, – or open high

Yellow electronic

Faulty engine fuel injector

 

 

circuit

side circuit

 

malfunction lamp

 

 

 

 

 

Harness shorted –

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

low side circuit

Engine power loss

 

 

 

 

 

 

 

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 7

Mechanical system

Cylinder balancing

MIL illuminated

PTO engaged without ECM knowing

 

 

not responding

 

data above limit

Yellow electronic

Faulty engine fuel injector

 

 

properly

 

 

 

malfunction lamp

Low cylinder compression

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

Damaged or flywheel

 

 

 

 

 

 

 

FMI 8

Abnormal frequency,

Misfire detected

MIL illuminated

Faulty engine fuel injector (possibly

 

 

pulse width, or

 

 

Rough engine idle

 

clogged)

 

 

period

 

 

 

 

 

 

FMI 13

Out of calibration

Cylinder balancing

MIL illuminated

PTO engaged without ECM knowing

 

 

 

 

data above limit

Yellow electronic

Faulty engine fuel injector

 

 

 

 

 

 

malfunction lamp

Low cylinder compression

 

 

 

 

 

 

illuminated

Damaged or flywheel

 

 

 

 

 

 

 

FMI 31

Condition exists

Misfire detected

MIL illuminated

Faulty engine fuel injector (possibly

 

 

 

 

 

Rough engine idle

 

clogged)

ECM SPN 654, Engine Injector Cylinder 4 – MID 128 SID 4

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Harness shorted +

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

low side circuit

Yellow electronic

 

 

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Engine power loss

 

 

 

 

 

 

 

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 5

Current below

Harness shorted

MIL illuminated

Faulty harness

 

 

normal or open

 

+, – or open high

Yellow electronic

Faulty engine fuel injector

 

 

circuit

side circuit

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

Harness shorted –

illuminated

 

 

 

 

 

 

low side circuit

Engine power loss

 

 

 

 

 

 

 

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 7

Mechanical system

Cylinder balancing

MIL illuminated

PTO engaged without ECM knowing

 

 

not responding

 

data above limit

Yellow electronic

Faulty engine fuel injector

 

 

properly

 

 

 

malfunction lamp

Low cylinder compression

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

Damaged or flywheel

 

 

 

 

 

 

 

41

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 8

Abnormal frequency,

Misfire detected

MIL illuminated

Faulty engine fuel injector (possibly

 

 

pulse width, or

 

 

Rough engine idle

 

clogged)

 

 

period

 

 

 

 

 

 

FMI 13

Out of calibration

Cylinder balancing

MIL illuminated

PTO engaged without ECM knowing

 

 

 

 

data above limit

Yellow electronic

Faulty engine fuel injector

 

 

 

 

 

 

malfunction lamp

Low cylinder compression

 

 

 

 

 

 

illuminated

Damaged or flywheel

 

 

 

 

 

 

 

FMI 31

Condition exists

Misfire detected

MIL illuminated

Faulty engine fuel injector (possibly

 

 

 

 

 

Rough engine idle

 

clogged)

ECM SPN 655, Engine Injector Cylinder 5 – MID 128 SID 5

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Harness shorted +

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

low side circuit

Yellow electronic

 

 

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Engine power loss

 

 

 

 

 

 

 

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 5

Current below

Harness shorted

MIL illuminated

Faulty harness

 

 

normal or open

 

+, – or open high

Yellow electronic

Faulty engine fuel injector

 

 

circuit

side circuit

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

Harness shorted –

illuminated

 

 

 

 

 

 

low side circuit

Engine power loss

 

 

 

 

 

 

 

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 7

Mechanical system

Cylinder balancing

MIL illuminated

PTO engaged without ECM knowing

 

 

not responding

 

data above limit

Yellow electronic

Faulty engine fuel injector

 

 

properly

 

 

 

malfunction lamp

Low cylinder compression

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

Damaged or flywheel

 

 

 

 

 

 

 

FMI 8

Abnormal frequency,

Misfire detected

MIL illuminated

Faulty engine fuel injector (possibly

 

 

pulse width, or

 

 

Rough engine idle

 

clogged)

 

 

period

 

 

 

 

 

 

FMI 13

Out of calibration

Cylinder balancing

MIL illuminated

PTO engaged without ECM knowing

 

 

 

 

data above limit

Yellow electronic

Faulty engine fuel injector

 

 

 

 

 

 

malfunction lamp

Low cylinder compression

 

 

 

 

 

 

illuminated

Damaged or flywheel

 

 

 

 

 

 

 

FMI 31

Condition exists

Misfire detected

MIL illuminated

Faulty engine fuel injector (possibly

 

 

 

 

 

Rough engine idle

 

clogged)

42

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 656, Engine Injector Cylinder 6 – MID 128 SID 6

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Harness shorted +

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

low side circuit

Yellow electronic

 

 

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Engine power loss

 

 

 

 

 

 

 

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 5

Current below

Harness shorted

MIL illuminated

Faulty harness

 

 

normal or open

 

+, – or open high

Yellow electronic

Faulty engine fuel injector

 

 

circuit

side circuit

 

malfunction lamp

 

 

 

 

 

Harness shorted –

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

low side circuit

Engine power loss

 

 

 

 

 

 

 

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 7

Mechanical system

Cylinder balancing

MIL illuminated

PTO engaged without ECM knowing

 

 

not responding

 

data above limit

Yellow electronic

Faulty engine fuel injector

 

 

properly

 

 

 

malfunction lamp

Low cylinder compression

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

Damaged or flywheel

 

 

 

 

 

 

 

FMI 8

Abnormal frequency,

Misfire detected

MIL illuminated

Faulty engine fuel injector (possibly

 

 

pulse width, or

 

 

Rough engine idle

 

clogged)

 

 

period

 

 

 

 

 

 

FMI 13

Out of calibration

Cylinder balancing

MIL illuminated

PTO engaged without ECM knowing

 

 

 

 

data above limit

Yellow electronic

Faulty engine fuel injector

 

 

 

 

 

 

malfunction lamp

Low cylinder compression

 

 

 

 

 

 

illuminated

Damaged or flywheel

 

 

 

 

 

 

 

FMI 31

Condition exists

Misfire detected

MIL illuminated

Faulty engine fuel injector (possibly

 

 

 

 

 

Rough engine idle

 

clogged)

ECM SPN 677, Engine Starter Motor Relay – MID 128 SID 39

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Circuit shorted +

Yellow electronic

Faulty starter relay

 

 

normal, or shorted

 

 

 

malfunction lamp

Fault harness

 

 

to high source

 

 

illuminated

 

 

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

 

 

 

 

43

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

Yellow electronic

Faulty starter relay

 

 

normal or open

 

 

 

malfunction lamp

Fault harness

 

 

circuit

 

 

illuminated

 

 

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

ECM SPN 729, Intake Air Heater (IAH) 1 – MID 128 SID 70

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Circuit shorted +,

Yellow electronic

Faulty preheat relay

 

 

normal, or shorted

 

measuring line

 

malfunction lamp

Faulty intake air heater (IAH) 1

 

 

to high source

 

 

 

illuminated

 

 

FMI 4

Voltage below

Circuit shorted –,

Yellow electronic

Faulty preheat relay

 

 

normal, or shorted

 

measuring line

 

malfunction lamp

Faulty intake air heater (IAH) 1

 

 

to low source

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

Yellow electronic

Faulty intake air heater (IAH) 1

 

 

normal or open

 

 

 

malfunction lamp

 

 

 

 

circuit

 

 

 

illuminated

 

 

 

 

 

 

 

ECM SPN 730, Intake Air Heater (IAH) 2 – MID 128 SID 71

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Circuit shorted +,

Yellow electronic

Faulty preheat relay

 

 

normal, or shorted

 

measuring line

 

malfunction lamp

Fautly intake air heater (IAH) 2

 

 

to high source

 

 

 

illuminated

 

 

FMI 4

Voltage below

Circuit shorted –,

Yellow electronic

Faulty preheat relay

 

 

normal, or shorted

 

measuring line

 

malfunction lamp

Fautly intake air heater (IAH) 2

 

 

to low source

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

44

Group 28

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

Yellow electronic

Fautly intake air heater (IAH) 2

 

normal or open

 

malfunction lamp

 

 

circuit

 

illuminated

 

 

 

 

 

 

ECM SPN 975, Estimated Percent Fan Speed – (MID 128 PID 26)

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Missing signal

Higher fuel

Cooling Fan Speed (CFS) sensor

 

normal, or shorted

 

from Fan Speed

consumption

failure

 

to high source

Sensor

Will work as on/off

Faulty Cooling Fan Speed (CFS)

 

 

Short Circuit +,

fan, 100%fan

 

sensor harness

 

 

Measuring line

speed if cooling is

 

 

 

 

Short Circuit -,

needed

 

 

 

 

Measuring line

 

 

 

 

 

Open Circuit,

 

 

 

 

 

Measuring line

 

 

 

 

 

Open Circuit,

 

 

 

 

 

 

Ground line

 

 

 

 

 

 

 

 

 

 

45

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 1072, Engine Compression Brake Output #1 – MID 128 PPID 122

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause

fault

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

Below range

No Engine

Low engine oil temperature

 

 

normal operational

 

 

 

Compression

 

 

 

 

range - Most severe

 

 

 

Brake

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Short Circuit +

Yellow electronic

Faulty Engine Compression Brake

 

 

normal, or shorted

 

 

 

malfunction lamp

actuator

 

 

to high source

 

 

illuminated

Faulty harness

 

 

 

 

 

Engine

 

 

 

 

 

 

 

 

Compression

 

 

 

 

 

 

 

 

Brake can not

 

 

 

 

 

 

 

be turned on

 

 

 

 

 

 

 

Engine brake

 

 

 

 

 

 

 

function derated

 

 

 

 

 

 

 

Gear shift

 

 

 

 

 

 

 

 

performance

 

 

 

 

 

 

 

 

derated for

 

 

 

 

 

 

 

 

some automatic

 

 

 

 

 

 

 

 

transmissions

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short Circuit -

Yellow electronic

Faulty Engine Compression Brake

 

 

normal, or shorted

 

 

 

malfunction lamp

actuator

 

 

to low source

 

 

illuminated

Faulty harness

 

 

 

 

 

Compression

 

 

 

 

 

 

 

 

brake can not

 

 

 

 

 

 

 

be turned off

 

 

 

 

 

 

 

Engine stops

 

 

 

 

 

 

 

running

 

 

 

 

 

 

 

Engine impossible

 

 

 

 

 

 

 

 

to restart

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open Circuit

Yellow electronic

Faulty Engine Compression Brake

 

 

normal or open

 

 

 

malfunction lamp

actuator

 

 

circuit

 

 

illuminated

Faulty harness

 

 

 

 

 

Compression rake

 

 

 

 

 

 

 

 

can not be turned

 

 

 

 

 

 

 

on

 

 

 

 

 

 

 

Engine brake

 

 

 

 

 

 

 

function derated

 

 

 

 

 

 

 

Gear shift

 

 

 

 

 

 

 

 

performance

 

 

 

 

 

 

 

 

derated for

 

 

 

 

 

 

 

 

some automatic

 

 

 

 

 

 

 

 

transmission

 

 

 

 

 

 

 

 

boxes

 

 

 

 

 

 

 

 

 

 

 

46

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 1127, Engine Turbocharger Intake Manifold Pressure (IMP) – MID 128 PSID 98

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

Engine

MIL illuminated

EGR system failure

 

 

normal operational

 

Turbocharger

(13L engine only)

Faulty Turbocharger oulet pressure

 

 

range

 

boost pressure

Turbocharger

 

sensor

 

 

 

 

is too high

 

surge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

Engine

MIL illuminated

Air leak in turbocharger hoses, pipes,

 

 

normal operational

 

Turbocharger

(13L engine only)

brackets, cooler or components

 

 

range

 

boost pressure

Engine derate

EGR system fault

 

 

 

 

is too low

Engine slow to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

respond

 

 

 

 

 

 

 

 

 

 

 

FMI 10

Abnormal rate of

Poor Engine

MIL illuminated

Turbocharger inlet air system leak

 

 

change

 

Turbocharger

Engine power

Faulty Turbocharger

 

 

 

 

boost pressure

 

loss/re-

 

 

 

 

 

 

response

 

 

 

 

 

 

 

 

sponse/drivability

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 11

Root cause not

Variable Geometry

MIL illuminated

Variable Geometry Turbocharger fault

 

 

known

 

Turbocharger

 

 

 

 

 

 

 

 

control mode fault

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of calibration

Variable Geometry

Engine power

Air leak in turbocharger hoses, pipes,

 

 

 

 

Turbocharger

 

loss/re-

brackets, cooler or components

 

 

 

 

control mode

 

sponse/drivability

EGR system fault

 

 

 

 

adjustment

 

 

Faulty Turbocharger oulet pressure

 

 

 

 

exceeded

 

 

 

 

 

 

 

 

 

sensor

 

 

 

 

 

 

 

Exhaust back pressure too high

FMI 14

Special instructions

Poor Engine

MIL illuminated

Air leak in turbocharger hoses, pipes,

 

 

 

 

Turbocharger

 

 

 

brackets, cooler or components

 

 

 

 

boost pressure

 

 

Variable Geometry Turbocharger fault

 

 

 

 

response

 

 

Oil pressure fault

 

 

 

 

 

 

 

FMI 16

Data valid but above

Engine

MIL illuminated

EGR system failure

 

 

normal operating

 

Turbocharger

(13L engine only)

Faulty sensor

 

 

range - Moderately

 

boost pressure

Turbocharger

 

 

 

 

severe level

 

is too high

 

surge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 18

Data valid but below

Engine

MIL illuminated

Air leak in turbocharger hoses, pipes,

 

 

normal operating

 

Turbocharger

(13L engine only)

brackets, cooler or components

 

 

range - Moderately

 

boost pressure

Engine derate

EGR system failure

 

 

severe level

 

is too low

Engine slow to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

respond

 

 

 

 

 

 

 

 

 

 

 

47

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 1136, Engine Control Module (ECM) Temperature – MID 128 PPID 55

Type of

FMI Description:

 

Fault Condition:

Possible

Possible Cause

fault

 

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

 

Short to ground

N/A

Engine Control Module (ECM)

 

 

normal, or shorted

 

 

on the metering

 

 

 

 

 

 

to low source

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

 

Short to battery

N/A

Engine Control Module (ECM)

 

 

normal or open

 

 

in the metering

 

 

 

 

 

 

circuit

 

circuit

 

 

 

 

 

 

 

 

Open in the

 

 

 

 

 

 

 

 

 

metering circuit

 

 

 

 

 

 

 

 

Open circuit in the

 

 

 

 

 

 

 

 

 

ground circuit

 

 

 

 

ECM SPN 1198, Anti–theft Random Number – MID 128 PID 224

 

 

 

 

 

 

Type of

FMI Description:

 

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

 

Symptoms:

 

 

FMI 2

Data erratic,

 

Engine Control

Yellow electronic

Security system failure

 

 

intermittent or

 

 

Module and

 

malfunction lamp

 

 

 

 

incorrect

 

 

Instrument Control

illuminated

 

 

 

 

 

 

 

Module security

Can start engine

 

 

 

 

 

 

 

codes do not

 

 

 

 

 

 

 

 

 

match

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

Bad intelligent

 

Security system

Yellow electronic

Security system failure

 

 

device or

 

 

not installed

 

malfunction lamp

 

 

 

 

component

 

 

 

illuminated

 

 

 

 

 

 

 

 

Can start engine

 

 

48

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 1231, SAE J1939 Data Link 2 – MID 128 PSID 229/232

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Circuit shorted +

MIL illuminated

Faulty harness

 

 

intermittent or

Circuit shorted –

Engine power loss

 

 

 

 

incorrect

Open circuit

No Aftertreatment

 

 

 

 

 

 

 

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

No variable

 

 

 

 

 

 

 

 

geometry engine

 

 

 

 

 

 

 

 

turbocharger

 

 

 

 

 

 

 

 

control

 

 

 

 

 

 

 

 

 

 

FMI 9

Abnormal update

Missing signal

MIL illuminated

SAE J1939 data link

 

 

rate

 

from Transmission

Yellow electronic

Faulty harness or connectors

 

 

 

 

Control Module

 

malfunction lamp

DEF pump

 

 

 

 

(TCM)

 

 

 

 

 

 

illuminated

Aftertreatment Diesel Exhaust Fluid

 

 

 

 

 

No Aftertreatment

 

 

 

 

 

 

(DEF) control module

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 1265, Engine Piston Cooling Oil Pressure Actuator – MID 128 SID 85

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted +

Yellow electronic

Faulty harness

 

 

normal, or shorted

 

 

 

malfunction lamp

Faulty actuator

 

 

to high source

 

 

illuminated

 

 

 

 

 

 

 

Possible smoke

 

 

 

 

 

 

 

 

during start up

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted –

Red engine

Faulty harness

 

 

normal, or shorted

 

 

 

shutdown lamp

Faulty actuator

 

 

to low source

 

 

illuminated

 

 

 

 

 

 

 

Engine damage

 

 

 

 

 

 

 

 

can occur without

 

 

 

 

 

 

 

 

piston cooling

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

Yellow electronic

Faulty harness

 

 

normal or open

 

 

 

malfunction lamp

Faulty actuator

 

 

circuit

 

 

illuminated

 

 

 

 

 

 

 

Possible smoke

 

 

 

 

 

 

 

 

during start up

 

 

 

 

 

 

 

 

 

 

 

49

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 1322, Engine Misfire for Multiple Cylinders – MID 128 PSID 27

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 8

Abnormal frequency

Cylinder misfires

MIL illuminated

Engine fuel injectors

 

 

or pulse width or

 

detected in

Rough idle

 

 

 

 

period

 

multiple cylinders

 

 

 

 

FMI 31

Condition exists

Cylinder misfires

MIL illuminated

Engine fuel injectors

 

 

 

 

detected in

Rough idle

 

 

 

 

 

 

multiple cylinders

 

 

 

 

ECM SPN 1659, Engine Coolant System Thermostat – MID 128 PSID 109

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 7

Mechanical system

Thermostat stuck

Possible poor

Coolant thermostat

 

 

not responding or

 

closed

 

drivability

 

 

 

 

out of adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

Bad intelligent

Thermostat is

MIL illuminated

Coolant thermostat

 

 

device or

 

leaking or stuck

Longer engine

 

 

 

 

component

 

open

 

warm up time

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Poor heat in cab

 

 

ECM SPN 1675, Engine Starter Mode – MID 128 SID 39

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

Starter

Engine will not

Starter is deactivated due to

 

 

normal operational

 

overheating

 

start

 

overheating

 

 

range - Most severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Transmission not

Engine will not

Starter is deactivated due to

 

 

not responding or

 

in neutral

 

start

 

overheating

 

 

out of adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

Abnormal rate of

Starter gear is

Engine will not

Starter is deactivated due to

 

 

change

 

stuck, engaged

 

start

 

overheating

 

 

 

 

with engine

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 14

Special instructions

PTO is engaged

Engine will not

Starter is deactivated due to

 

 

 

 

or switch on

 

start

 

overheating

50

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 1677, Aftertreatment DPF Auxiliary Heater Mode – MID 128 PSID 25

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

Truck has idled

Red engine

Extremely cold ambient temperatures

 

normal operational

 

too long without

 

shutdown lamp

PTO operated with limited exhaust

 

range — most

 

completing a

illuminated

 

temperatures

 

severe level

 

periodic heat

Engine derate

 

 

Engine turbocharger

 

 

 

mode

 

 

 

 

High temperature

Engine turbocharger compressor

 

 

 

 

 

spikes in DPF

 

bypass valve

 

 

 

 

 

when driving

 

 

 

 

 

 

 

 

 

 

 

 

 

is resumed or

 

 

 

 

 

 

 

during stationary

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Truck has idled

Yellow electronic

Extremely cold ambient temperatures

 

not responding or

 

too long without

 

malfunction lamp

PTO operated with limited exhaust

 

out of adjustment

 

completing a

illuminated

 

temperatures

 

 

 

periodic heat

White exhaust

 

 

 

Engine turbocharger

 

 

 

mode

 

 

 

 

smoke

Engine turbocharger compressor

 

 

 

 

High temperature

 

 

 

 

 

bypass valve

 

 

 

 

 

spikes in DPF

 

 

 

 

 

 

 

when driving

 

 

 

 

 

 

 

is resumed or

 

 

 

 

 

 

 

during stationary

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

FMI 16

Data valid but above

Truck has idled

Yellow electronic

Extremely cold ambient temperatures

 

normal operating

 

too long without

 

malfunction lamp

PTO operated with limited exhaust

 

range - Moderately

 

completing a

illuminated

 

temperatures

 

severe level

 

periodic heat

White exhaust

 

 

Engine turbocharger

 

 

 

mode

 

 

 

 

smoke

Engine turbocharger compressor

 

 

 

 

High temperature

 

 

 

 

 

bypass valve

 

 

 

 

 

spikes in DPF

 

 

 

 

 

 

 

when driving

 

 

 

 

 

 

 

is resumed or

 

 

 

 

 

 

 

during stationary

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

ECM SPN 1761, Aftertreatment Diesel Exhaust Fluid (DEF) Tank Level – PPID 278

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Short circuit high

N/A

DEF tank pickup assembly/sensor

 

 

normal, or shorted

 

side

 

 

 

failure

 

 

to high source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Short circuit +

Yellow electronic

DEF tank pickup assembly/sensor

 

 

normal or open

Open circuit

 

malfunction lamp

 

failure

 

 

circuit

 

 

 

illuminated

 

 

51

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 11

Root cause not

DEF tank level low

Low DEF fluid

N/A

 

 

known

 

(driver warning)

 

lamp illuminated

 

 

FMI 14

Special Instructions

DEF tank almost

Low DEF fluid

N/A

 

 

 

 

empty (driver

lamp illuminated

 

 

 

 

 

 

warning)

No Aftertreatment

 

 

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

FMI 18

Data valid but below

DEF tank almost

Low DEF fluid

N/A

 

 

normal operating

 

empty (driver

lamp illuminated

 

 

 

 

range - Moderately

 

warning)

No Aftertreatment

 

 

 

 

severe level

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 2003, Transmission Control Module (TCM) Status – MID 128 PSID 205

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

FMI 9

Abnormal update

Missing signal

N/A

Data link error

 

rate

 

from Transmission

 

 

 

 

 

Control Module

 

 

 

 

 

(TCM)

 

 

 

 

 

 

 

ECM SPN 2017, Cruise Control Status – MID 128 PID 85

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

FMI 9

Abnormal update

Missing (Cruise

Cruise Control

No clutch information to Engine Control

 

rate

 

Control) signal

does not work

Module (ECM) from SAE J1939 data

 

 

 

from VECU

 

link

 

 

 

 

 

 

ECM SPN 2029, Invalid or Missing Data from Vehicle ECU – MID 128 PSID 201

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 8

Abnormal frequency

No contact with

Yellow electronic

Faulty harness

 

 

or pulse width or

 

VECU

 

malfunction lamp

 

 

 

 

period

 

 

illuminated

 

 

 

 

 

 

 

PTO, engine

 

 

 

 

 

 

 

 

compression

 

 

 

 

 

 

 

 

brake and cruise

 

 

 

 

 

 

 

 

control do not

 

 

 

 

 

 

 

 

work

 

 

 

 

 

 

 

 

 

 

 

FMI 9

Abnormal update

Missing signal

MIL illuminated

Faulty harness

 

 

rate

 

from cluster

 

(13L engine only)

 

 

52

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 2629, Engine Turbocharger Compressor Outlet Temperature – MID 128 PID 404

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

Estimated engine

Engine derate

High ambient temperature

 

 

normal operational

 

turbocharger

 

 

Low barometric pressure

 

 

range - Most severe

 

discharge

 

 

Leak in engine turbocharger inlet tube

 

 

level

 

temperature error.

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Engine

Engine derate

Engine turbocharger outlet temperature

 

 

intermittent or

 

turbocharger

MIL illuminated

 

sensor

 

 

incorrect

 

outlet temperature

 

 

 

 

 

 

 

 

signal believed to

 

 

 

 

 

 

 

 

be not valid (high)

 

 

 

 

 

 

 

 

(plausibility fault)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short circuit -,

MIL illuminated

Faulty sensor

 

 

normal, or shorted

 

measuring line

Yellow electronic

Faulty harness

 

 

to low source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Short circuit +,

MIL illuminated

Faulty sensor

 

 

normal or open

measuring line

Yellow electronic

Faulty harness

 

 

circuit

Open circuit

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of calibration

Sensor out of

MIL illuminated

Faulty sensor

 

 

 

 

range

 

 

 

 

FMI 15

Data valid but above

Sensor out of

MIL illuminated

Faulty sensor

 

 

normal operating

 

range

 

 

 

 

 

 

range - Least severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

Data valid but below

Sensor out of

MIL illuminated

Faulty sensor

 

 

normal operating

 

range

 

 

 

 

 

 

range - Least severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 2659, Engine Exhaust Gas Recirculation (EGR) Mass Flow Rate

– MID 128 PPID 35

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

FMI 0

Data valid but above

EGR flow is too

MIL illuminated

Faulty EGR system

 

normal operational

high

Exhaust smoke

 

 

range

 

 

 

 

53

Group 28

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

EGR flow is too

MIL illuminated

Faulty EGR system

 

normal operational

 

low

 

 

Clogged EGR cooler

 

range

 

 

 

 

 

 

FMI 16

Data valid but above

EGR flow is too

MIL illuminated

Faulty EGR system

 

normal operating

 

high

Exhaust smoke

Faulty harness or connector

 

range - Moderately

 

 

 

 

 

 

 

severe level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 18

Data valid but below

EGR flow is too

MIL illuminated

Faulty EGR system

 

normal operating

 

low

 

 

Clogged EGR cooler

 

range - Moderately

 

 

 

 

Faulty harness or connector

 

severe level

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 2791, Engine Exhaust Gas Recirculation (EGR) Valve Control – MID 128 SID 146

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Stuck EGR valve

MIL illuminated

Faulty harness or connector

 

 

normal, or shorted

EGR valve circuit

Engine derate

Faulty EGR valve

 

 

to high source

 

shorted +

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EGR valve circuit

 

 

 

 

 

 

 

 

shorted to –

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open EGR valve

MIL illuminated

Faulty harness or connector

 

 

normal or open

 

circuit

Engine derate

Faulty EGR valve

 

 

circuit

 

 

 

 

 

 

ECM SPN 2836, Battery Potential/Switched Voltage – MID 128 PSID 49

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Battery voltage

N/A

Faulty cab or chassis harness

 

 

normal, or shorted

 

too high

 

 

Charging system fault

 

 

to high source

 

 

 

 

External charger

 

 

 

 

 

 

 

FMI 4

Voltage below

Battery voltage

Starter will not

Faulty cab or chassis harness

 

 

normal, or shorted

 

too low

 

crank

Charging system fault

 

 

to low source

 

 

 

 

Battery

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuse

54

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3031, Aftertreatment Diesel Exhaust Fluid (DEF) Tank Temperature – MID 128 PPID 274

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

Aftertreatment

MIL illuminated

DEF tank pickup assembly/sensor

 

 

normal operational

 

Diesel Exhaust

No Aftertreatment

 

failure

 

 

range - Most severe

 

Fluid (DEF) tank

 

Diesel Exhaust

 

 

 

 

level

 

temperature too

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

high

 

 

 

 

 

 

 

dosing

 

 

 

 

 

Date data

 

 

 

 

 

 

 

 

 

 

 

 

 

 

message missing

 

 

 

 

 

 

 

 

on SAE J1587

 

 

 

 

 

 

 

 

data link. (Cluster

 

 

 

 

 

 

 

 

error).

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short Circuit -

MIL illuminated

DEF tank pickup assembly/sensor

 

 

normal, or shorted

 

 

 

 

failure

 

 

to low source

 

 

 

 

DEF tank pickup asssembly/sensor

 

 

 

 

 

 

 

 

wiring or connectors

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Short Circuit +

MIL illuminated

DEF tank pickup assembly/sensor

 

 

normal or open

Open Circuit

 

 

failure

 

 

circuit

 

 

 

 

DEF tank pickup assembly/sensor

 

 

 

 

 

 

 

 

wiring or connectors

 

 

 

 

 

 

 

 

 

FMI 8

Abnormal frequency

Sensor ripple is

N/A

DEF tank pickup assembly/sensor

 

 

or pulse width or

 

not too high

 

 

failure

 

 

period

 

 

 

 

DEF tank pickup ‘assembly/sensor

 

 

 

 

 

 

 

 

wiring or connectors

 

 

 

 

 

ECM SPN 3064, Aftertreatment DPF System Monitor – MID 128 PPID 326

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

Moderately high

Yellow electronic

Diesel Particulate Filter (DPF) clogged

 

 

normal operational

 

soot load

 

malfunction lamp

After Treatment Fuel Injector clogged

 

 

range - Most severe

 

 

illuminated

Regeneration disabled by driver or

 

 

level

 

 

Medium to high

 

 

 

 

 

 

other component

 

 

 

 

 

 

engine derate

 

 

FMI 10

Abnormal rate of

Soot loading high

Yellow electronic

No error, condition occurs during heavy

 

 

change

 

due to heavy

 

malfunction lamp

 

load or use with high soot loading

 

 

 

 

load or use (no

illuminated

 

 

 

 

 

 

problem)

Engine derate

 

 

FMI 11

Root cause not

Critically high soot

Red engine

Diesel Particulate Filter (DPF) clogged

 

 

known

 

load

 

shutdown lamp

Aftertreatment hydrocarbon doser

 

 

 

 

 

illuminated

 

(injector)

 

 

 

 

 

High engine

 

 

 

 

 

Regeneration disabled by driver or

 

 

 

 

 

derate

 

other component

 

 

 

 

 

Engine derate

 

 

 

 

 

 

 

 

55

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3216, Aftertreatment Intake NOx – MID 128 PPID 348

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Inlet NOx sensor

MIL illuminated

Engine out NOx high

 

 

intermittent or

 

error (plausibility)

 

 

Faulty NOx sensor

 

 

incorrect

 

 

 

 

 

 

FMI 3

Voltage above

Short Circuit, NOx

MIL illuminated

Faulty wiring between NOx sensor and

 

 

normal, or shorted

 

signal

 

 

NOx sensor ECU

 

 

to high source

 

 

 

 

Faulty NOx sensor

FMI 5

Current below

Open Circuit, NOx

MIL illuminated

Faulty wiring between NOx sensor and

 

 

normal or open

 

signal

 

 

NOx sensor ECU

 

 

circuit

 

 

 

 

Faulty NOx sensor

FMI 9

Abnormal update

Missing signal

MIL illuminated

Loss of communication from NOx

 

 

rate

 

from NOx sensor

Yellow electronic

 

sensor ECU and Engine Control

 

 

 

 

 

 

malfunction lamp

 

Module (ECM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 11

Root cause not

NOx sensor

MIL illuminated

Faulty NOx sensor

 

 

known

 

measures near

 

 

 

 

 

 

 

 

zero for long time

 

 

 

 

 

 

 

 

with high load

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

Bad intelligent

NOx-sensor signal

MIL illuminated

Faulty NOx sensor

 

 

device or

 

corrupt (incorrect

 

 

 

 

 

 

component

 

value)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of calibration

NOx-sensor

MIL illuminated

Faulty NOx sensor

 

 

 

 

activation

 

 

 

 

 

 

 

 

(incorrect value)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 14

Special instructions

Missing signal

MIL illuminated

Voltage to NOx sensor is too high or

 

 

 

 

from sensor due

 

 

too low

 

 

 

 

to battery voltage

 

 

Faulty harness to sensor

ECM SPN 3226, Aftertreatment Outlet NOx – MID 128 PPID 270/ PSID 90

MID 233 Fault code sent by MID 128 Engine control unit

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause

fault

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Inlet NOx sensor

MIL illuminated

Engine out NOx high

 

 

intermittent or

error (plausibility)

 

 

Faulty NOx sensor

 

 

incorrect

Mismatch between

 

 

Aftertreatment Diesel Exhaust Fluid

 

 

 

 

 

 

 

 

 

sensors

 

 

 

(DEF) quality

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Short Circuit, NOx

MIL illuminated

Faulty wiring between NOx sensor and

 

 

normal or shorted

 

signal

 

 

NOx sensor ECU

 

 

to high source

 

 

 

 

Faulty NOx sensor

FMI 5

Current below

Open Circuit, NOx

MIL illuminated

Faulty wiring between NOx sensor and

 

 

normal or open

 

signal

 

 

NOx sensor ECU

 

 

circuit

 

 

 

 

Faulty NOx sensor

56

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

MID 233 Fault code sent by MID 128 Engine control unit (cont’d.)

FMI 9

Abnormal update

Missing signal

MIL illuminated

Loss of communication from NOx

 

 

rate

 

from NOx sensor

Yellow electronic

 

sensor ECU and Engine Control

 

 

 

 

 

 

malfunction lamp

 

Module (ECM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 11

Root cause not

NOx sensor

MIL illuminated

Faulty NOx sensor

 

 

known

 

measures near

 

 

 

 

 

 

 

 

zero for long time

 

 

 

 

 

 

 

 

with high load

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

Bad intelligent

NOx-sensor signal

MIL illuminated

Faulty NOx sensor

 

 

device or

 

corrupt (incorrect

 

 

 

 

 

 

component

 

value)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of calibration

NOx-sensor

MIL illuminated

Faulty NOx sensor

 

 

 

 

activation

 

 

 

 

 

 

 

 

(incorrect value)

 

 

 

 

 

 

 

 

 

 

 

 

FMI 14

Special instructions

Missing signal

MIL illuminated

Voltage to NOx sensor is too high or

 

 

 

 

from sensor due to

 

 

 

too low

 

 

 

 

battery voltage

 

 

Faulty harness to sensor

FMI 31

Condition exists

Inlet NOx sensor

MIL illuminated

Engine out NOx high

 

 

 

error

 

 

Faulty NOx sensor

 

 

 

Mismatch between

 

 

Aftertreatment Diesel Exhaust Fluid

 

 

 

 

sensors

 

 

 

(DEF) quality

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3245, Aftertreatment DPF Outlet Temperature – MID 128 PPID 436

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

Temperature

Low engine power

Restricted Catalyst

 

 

normal operational

 

critically too high

 

 

Intake air leak

 

 

range - Most severe

 

 

 

 

Faulty sensor

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Sensor is

MIL illuminated

Faulty sensor

 

 

intermittent or

 

not rational

Regeneration not

Exhaust system leak

 

 

incorrect

 

(plausibility)

 

possible

Faulty harness connectors or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connections

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short to ground on

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

the metering side

Regeneration not

Faulty sensor

 

 

to low source

 

of the circuit

 

possible

Aftertreatment control module (ACM)

 

 

 

 

 

 

57

Group 28

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Short to battery on

MIL illuminated

Faulty harness

 

normal or open

 

the metering side

 

 

Faulty sensor

 

circuit

of the circuit

 

 

Aftertreatment control module (ACM)

 

 

Open in the

 

 

 

 

 

 

 

 

 

 

 

metering side of

 

 

 

 

 

 

the circuit

 

 

 

 

 

 

Open in the

 

 

 

 

 

 

 

ground side of

 

 

 

 

 

 

 

the circuit

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

Data valid but above

Temperature

MIL illuminated

Faulty harness

 

normal operating

 

sensor is out of

 

 

Faulty sensor

 

range - Least severe

range (high)

 

 

 

 

 

level

Sensor indicates a

 

 

 

 

 

 

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3249, Aftertreatment DPF Intake Temperature – MID 128 PPID 387

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Sensor is

MIL illuminated

Faulty harness

 

 

intermittent or

 

not rational

Aborted

Faulty harness connectors or

 

 

incorrect

 

(plausibility)

 

regeneration

 

connections

 

 

 

 

 

 

 

 

 

 

 

 

 

Exhaust system leak

 

 

 

 

 

 

 

Faulty sensor

FMI 4

Voltage below

Short to ground on

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

the metering side

Aborted

Faulty sensor

 

 

to low source

 

of the circuit

 

regeneration

Aftertreatment control module (ACM)

 

 

 

 

 

 

FMI 5

Current below

Short to battery on

MIL illuminated

Faulty harness

 

 

normal or open

 

the metering side

Regeneration not

Faulty sensor

 

 

circuit

of the circuit

 

possible

Aftertreatment control module (ACM)

 

 

 

Open in the

 

 

 

 

 

 

 

 

 

 

 

 

metering side of

 

 

 

 

 

 

 

the circuit

 

 

 

 

 

 

 

Open in the

 

 

 

 

 

 

 

 

ground side of

 

 

 

 

 

 

 

 

the circuit

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

Data valid but above

Temperature

MIL illuminated

Faulty harness

 

 

normal operating

 

sensor is out of

 

 

Faulty sensor

 

 

range - Least severe

range (high)

 

 

 

 

 

 

level

Sensor indicates a

 

 

 

 

 

 

 

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

58

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3250, Aftertreatment Diesel Particulate Filter (DPF) Intermediate Gas Temperature – MID 128 PPID 440/ PSID 22

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

Maximum

Yellow electronic

Malfunction in aftertreatment DPF

 

 

normal operational

 

allowed multiple

 

malfunction lamp

 

burner hydrocarbon dosing system

 

 

range - Most severe

 

aftertreatment DPF

illuminated

 

 

 

 

level

 

burner flame loses

Regeneration not

 

 

 

 

 

 

 

 

possible, need

 

 

 

 

 

 

 

 

scab tool to reset

 

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Aftertreatment

MIL illuminated

Faulty sensor

 

 

intermittent or

 

spark assisted

Yellow electronic

 

 

 

 

incorrect

 

DPF flame

 

malfunction lamp

 

 

 

 

 

 

temperature

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

sensor value

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

deemed not

 

 

 

 

 

 

plausible

 

possible

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted to +

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

 

Yellow electronic

Faulty sensor

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

Yellow electronic

Faulty sensor

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

FMI 9

Abnormal update

Aftertreatment

Yellow electronic

Faulty in Aftertreatment DPF burner

 

 

rate

 

DPF burner flame

 

malfunction lamp

 

fuel system

 

 

 

 

temperature not

 

illuminated

 

 

 

 

 

 

controllable

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

Abnormal rate of

Maximum

Yellow electronic

Malfunction in aftertreatment DPF

 

 

change

 

allowed multiple

 

malfunction lamp

 

burner dosing system

 

 

 

 

aftertreatment DPF

illuminated

 

 

 

 

 

 

burner flame loses

Regeneration not

 

 

 

 

 

 

 

 

possible, need

 

 

 

 

 

 

 

 

scab tool to reset

 

 

 

 

 

 

 

 

 

 

 

FMI 11

Failure mode not

Single

Yellow electronic

Malfunction in aftertreatment DPF

 

 

identifiable

 

aftertreatment DPF

 

malfunction lamp

 

burner dosing system

 

 

 

 

burner flame lose

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

59

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of calibration

Aftertreatment

N/A

Faulty in aftertreatment DPF burner

 

 

 

 

spark assisted

 

 

air system

 

 

 

 

DPF flame

 

 

 

 

 

 

 

temperature not

 

 

 

 

 

 

 

controllable

 

 

 

 

 

 

 

 

 

 

 

FMI 14

Out of calibration

Single

Yellow electronic

Malfunction in aftertreatment DPF

 

 

 

 

aftertreatment DPF

 

malfunction lamp

burner dosing system

 

 

 

 

burner flame lose

illuminated

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

possible

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

ECM SPN 3251, Aftertreatment DPF Differential Pressure – MID 128 PID 81

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

Critically high

Engine derate

Aftertreatment diesel particulate filter

 

 

normal operational

 

pressure

Red engine

 

(DPF) differential pressure sensor

 

 

range

 

 

 

shutdown lamp

 

failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Sensor is not

MIL illuminated

Aftertreatment diesel particulate filter

 

 

intermittent or

 

rational

 

 

 

(DPF) differential pressure sensor

 

 

incorrect

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Short to battery on

MIL illuminated

Aftertreatment diesel particulate filter

 

 

normal, or shorted

the metering side

 

 

 

(DPF) differential pressure sensor

 

 

to high source

Open in the

 

 

 

failure

 

 

 

 

ground line

 

 

Faulty aftertreatment diesel particulate

 

 

 

 

 

 

 

 

filter (DPF) differential pressure sensor

 

 

 

 

 

 

 

connector

 

 

 

 

 

 

 

Faulty harness

FMI 5

Current below

Open in 5 volt

MIL illuminated

Aftertreatment diesel particulate filter

 

 

normal or open

 

supply line

 

 

 

(DPF) differential pressure sensor

 

 

circuit

Short to ground in

 

 

failure

 

 

 

metering line

 

 

Faulty harness

 

 

 

Open in metering

 

 

 

 

 

 

 

 

line

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

Data valid but above

Moderately high

Engine derate

Aftertreatment diesel particulate filter

 

 

normal operating

 

pressure

 

 

 

(DPF) differential pressure sensor

 

 

range - Moderately

 

 

 

 

 

failure

 

 

severe level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3363, Aftertreatment Diesel Exhaust Fluid (DEF) Tank Heater

– MID 128 PSID 75

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Commanded

N/A

Faulty harness or connectors

 

 

intermittent or

 

valve position is

 

 

Aftertreatment DEF tank temperature

 

 

incorrect

 

not plausible

 

 

 

sensor

 

 

 

 

 

 

 

Aftertreatment DEF tank heating valve

FMI 3

Voltage above

Circuit shorted +

N/A

Aftertreatment DEF pump assembly

 

 

normal, or shorted

 

 

 

 

 

 

 

 

to high source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted –

N/A

Aftertreatment DEF pump assembly

 

 

normal, or shorted

Open circuit

 

 

 

 

 

 

to low source

 

 

 

 

 

 

FMI 5

Current below

Open circuit

N/A

Aftertreatment DEF pump assembly

 

 

normal or open

 

 

 

 

 

 

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3471, Aftertreatment Fuel Pressure Control Actuator/ MP8 Engine– MID 128 PPID 328

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

battery

Yellow electronic

Actuator failure

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

ground

Yellow electronic

Actuator failure

 

 

to low source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

Yellow electronic

Actuator failure

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

61

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Aftertreatment

MIL illuminated

Fuel shut off valve stuck open

 

 

not responding or

 

hydrocarbon

Yellow electronic

Faulty fuel pressure sensor

 

 

out of adjustment

 

doser fuel

 

malfunction lamp

 

 

 

 

 

 

pressure too low

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 14

Special instructions

Aftertreatment

MIL illuminated

Fuel shut off valve leakage

 

 

 

 

hydrocarbon

Yellow electronic

 

 

 

 

 

 

doser fuel

 

malfunction lamp

 

 

 

 

 

 

pressure too high

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3471, Aftertreatment Fuel Pressure Control Actuator/ MP7 Engine

– MID 128 PSID 111

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

battery

Yellow electronic

Faulty connector

 

 

to high source

 

 

 

malfunction lamp

Faulty aftertreatment fuel pump

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

ground

Yellow electronic

Faulty connector

 

 

to low source

 

 

 

malfunction lamp

Faulty aftertreatment fuel pump

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

Yellow electronic

Faulty connector

 

 

circuit

 

 

 

malfunction lamp

Faulty aftertreatment fuel pump

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

62

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

Bad intelligent

Aftertreatment

MIL illuminated

Faulty aftertreatment fuel pump

 

 

device or

 

DPF fuel control

Yellow electronic

 

 

 

component

 

valve fuel

 

malfunction lamp

 

 

 

 

 

pressure too low

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

FMI 14

Special instructions

Aftertreatment

MIL illuminated

Faulty harness

 

 

 

 

DPF fuel control

Yellow electronic

Faulty aftertreatment fuel pump

 

 

 

 

valve fuel

 

malfunction lamp

 

 

 

 

 

pressure too high

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

ECM SPN 3472, Aftertreatment Diesel Particulate Filter (DPF) Air Pressure Control Actuator– MID 128 PSID 58

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

+

Yellow electronic

Faulty air shutoff valve

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

Yellow electronic

Faulty air shutoff valve

 

 

to low source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

Yellow electronic

Faulty air shutoff valve

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

63

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3473, Aftertreatment Failed to Ignite – MID 128 PSID 22

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Multiple failed

Yellow electronic

Faulty aftertreatment DPF ignition coil

 

 

not responding or

 

aftertreatment

 

malfunction lamp

Aftertreatment DPF burner system

 

 

out of adjustment

 

diesel particulate

illuminated

 

malfunction

 

 

 

 

filter (DPF) ignition

Aborted

 

 

 

 

Hardware failure

 

 

 

 

failures

 

 

 

 

 

 

regeneration

 

 

FMI 14

Special instructions

N/A

Yellow electronic

Aftertreatment ignition system

 

 

 

 

 

 

malfunction lamp

 

malfunction

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3480, Aftertreatment Diesel Particulate Filter (DPF) Fuel Pressure/ MP8 Engine – MID 128 PPID 437/PSID 108

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

DPF fuel

MIL illuminated

Faulty aftertreatment fuel shut off valve

 

 

intermittent or

 

pressure sensor

Yellow electronic

Faulty DPF fuel pressure sensor

 

 

incorrect

 

is not rational

 

malfunction lamp

Air in fuel

 

 

 

 

(plausibility)

 

 

 

 

Aftertreatment

illuminated

Fuel filter

 

 

 

Regeneration not

 

 

 

 

hydrocarbon doser

 

possible

Aftertreatment fuel pump

 

 

 

 

fuel pressure too

 

 

 

 

 

 

 

 

low

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Short to battery on

MIL illuminated

Faulty harness

 

 

normal or shorted to

the metering side

Yellow electronic

Faulty DPF fuel pressure sensor

 

 

high source

Open in the

 

malfunction lamp

 

 

 

 

 

 

ground line

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit in the

MIL illuminated

Faulty harness

 

 

normal or open

5 volt supply

Yellow electronic

Faulty DPF fuel pressure sensor

 

 

circuit

Short circuit to

 

malfunction lamp

 

 

 

 

 

 

ground in the

illuminated

 

 

 

 

 

 

metering line

Regeneration not

 

 

 

 

 

Open circuit in the

 

possible

 

 

 

 

 

 

metering line

 

 

 

 

FMI 7

Mechanical system

Mechanical

MIL illuminated

Faulty aftertreatment hydrocarbon

 

 

not responding or

 

problem

Engine derate

doser system

 

 

out of adjustment

 

 

Possible engine

Aftertreatment hydrocarbon doser

 

 

 

 

 

 

 

 

 

 

shutdown

Faulty aftertreatment fuel shut off valve

 

 

 

 

 

Regeneration not

Aftertreatment fuel pump

 

 

 

 

 

 

possible

 

 

64

Group 28

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

Abnormal rate of

Aftertreatment

MIL illuminated

Faulty DPF fuel pressure sensor

 

change

 

hydrocarbon doser

Yellow electronic

Faulty aftertreatment fuel shut off valve

 

 

 

fuel pressure

 

malfunction lamp

Aftertreatment hydrocarbon doser

 

 

 

sensor stuck

 

 

 

Aftertreatment

illuminated

 

 

 

Regeneration not

 

 

 

 

hydrocarbon doser

 

possible

 

 

 

 

fuel pressure too

 

 

 

 

 

 

 

 

 

 

 

high

 

 

 

 

 

 

 

 

 

 

FMI 15

Data valid but above

Fuel pressure

MIL illuminated

Faulty fuel pressure sensor

 

normal operating

 

sensor is out of

Regeneration not

Faulty harness

 

range - Least severe

range

 

possible

 

 

level

Sensor indicates a

 

 

 

 

 

 

 

 

 

invalid value

 

 

 

 

 

 

 

 

 

 

ECM SPN 3480, Aftertreatment Diesel Particulate Filter (DPF) Fuel Pressure/ MP7 Engine – MID 128 PPID 437

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Aftertreatment

MIL illuminated

Faulty DPF fuel pressure sensor

 

 

intermittent or

 

DPF fuel control

Yellow electronic

 

 

 

 

incorrect

 

valve pressure too

 

malfunction lamp

 

 

 

 

 

 

low

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted to

Yellow electronic

Faulty harness

 

 

normal, or shorted

 

+

 

malfunction lamp

Faulty DPF fuel pressure sensor

 

 

to high source

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

Yellow electronic

Faulty harness

 

 

normal or open

 

 

 

malfunction lamp

Faulty DPF fuel pressure sensor

 

 

circuit

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Fuel pressure

Yellow electronic

Faulty fuel pressure regulator

 

 

not responding or

 

either too high or

 

malfunction lamp

Aftertreatment DPF atomization

 

 

out of adjustment

 

low

illuminated

 

module (fuel pressure regulator)

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

Possible soot

 

 

 

 

 

 

 

 

buildup

 

 

 

 

 

 

 

 

 

 

 

65

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3482, Aftertreatment Diesel Particulate Filter (DPF) Fuel Shutoff Valve – MID 128 PPID 328

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted +

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

 

Yellow electronic

Faulty fuel shutoff valve

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

Failed

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

Soot build up

 

 

FMI 4

Voltage below

Circuit shorted –

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

 

Yellow electronic

Faulty fuel shut off valve

 

 

to low source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

Soot build up

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

Yellow electronic

Faulty fuel shut off valve

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

Failed

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

Soot build up

 

 

FMI 7

Mechanical system

Fuel pressure

Yellow electronic

Faulty fuel pressure sensor

 

 

not responding or

 

>620 kPa (90 psi)

 

malfunction lamp

Fuel shutoff valve stuck open

 

 

out of adjustment

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

Soot build up

 

 

ECM SPN 3483, Aftertreatment Regeneration Status – MID 128 PSID 47

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

Unable to

MIL illuminated

Aftertreatment hydrocarbon doser

 

 

normal operational

 

achieve needed

Possible

 

clogged

 

 

range - Most severe

 

aftertreatment

 

incomplete

Aftertreatment hydrocarbon doser fuel

 

 

level

 

temperature

 

regeneration

 

pressure too low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

Aftertreatment

MIL illuminated

Aftertreatment hydrocarbon doser

 

 

normal operational

 

temperature too

Possible

clogged

 

 

range

 

high

 

incomplete

Aftertreatment hydrocarbon doser fuel

 

 

 

 

 

 

regeneration

pressure too high

 

 

 

 

 

 

 

Injector leakage (engine)

FMI 10

Abnormal rate of

Regeneration

MIL illuminated

Aftertreatment hydrocarbon doser

 

 

change

 

period too long

Regeneration

Air leakage

 

 

 

 

 

 

frequency too

Faulty injector(s) (engine)

 

 

 

 

 

 

high

 

 

FMI 12

Bad intelligent

Regeneration

N/A

Aftertreatment hydrocarbon doser

 

 

device or

 

efficiency too low

 

 

clogged

 

 

component

 

 

 

 

Diesel Particulate Filter (DPF) catalyst

 

 

 

 

 

 

 

 

damaged

 

 

 

 

 

 

 

Diesel Particulate Filter (DPF) catalyst

 

 

 

 

 

 

 

 

clogged

FMI 13

Out of Calibration

Regeneration

MIL illuminated

Aftertreatment hydrocarbon doser

 

 

 

 

period too long

Regeneration

Air leakage

 

 

 

 

 

 

frequency too

Fuel line clogged

 

 

 

 

 

 

high

 

 

FMI 15

Data valid but above

Unable to

MIL illuminated

Aftertreatment hydrocarbon doser

 

 

normal operating

 

achieve needed

Possible

clogged

 

 

range - Least severe

 

temperature

 

incomplete

Aftertreatment hydrocarbon doser fuel

 

 

level

 

 

 

regeneration

 

pressure too low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

Data valid but below

Aftertreatment

MIL illuminated

Aftertreatment hydrocarbon doser

 

 

normal operating

 

temperature too

Possible

clogged

 

 

range - Least severe

 

high

 

incomplete

Aftertreatment hydrocarbon doser fuel

 

 

level

 

 

 

regeneration

 

pressure too high

 

 

 

 

 

 

 

 

 

 

 

 

 

Injector leakage (engine)

FMI 31

Condition exists

Regeneration

MIL illuminated

Aftertreatment hydrocarbon doser

 

 

 

 

period too long

Regeneration

Air leakage

 

 

 

 

 

 

frequency too

Fuel line clogged

 

 

 

 

 

 

high

 

 

ECM SPN 3484, Aftertreatment Ignition – MID 128 PSID 110/PSID 127

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

N/A

MIL illuminated

Faulty harness

 

 

normal operational

 

 

Yellow electronic

Faulty aftertreatment DPF coil

 

 

range - Most severe

 

 

 

malfunction lamp

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

67

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

N/A

MIL illuminated

Faulty harness

 

 

normal operational

 

 

Yellow electronic

Faulty aftertreatment DPF coil

 

 

range - Most severe

 

 

 

malfunction lamp

 

 

 

level

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

N/A

MIL illuminated

Faulty harness

 

 

intermittent or

 

 

Yellow electronic

Faulty aftertreatment DPF coil

 

 

incorrect

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

+

Yellow electronic

Faulty aftertreatment DPF coil

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

Yellow electronic

Faulty aftertreatment DPF coil

 

 

to low source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

Yellow electronic

Faulty aftertreatment DPF coil

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

ECM SPN 3485, Aftertreatment Diesel Particulate Filter (DPF) Atomization Air Pressure – MID 128 PPID 277

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

FMI 2

Data erratic,

Aftertreatment

MIL illuminated

Faulty sensor

 

intermittent or

DPF differential

Yellow electronic

Aftertreatment DPF air shutoff valve

 

incorrect

pressure too low

 

malfunction lamp

 

stuck

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

Regeneration not

 

 

 

 

 

possible

 

 

 

 

 

Soot build up

 

 

 

 

 

 

 

 

 

68

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted +

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

 

Yellow electronic

Faulty connector

 

 

to high source

 

 

 

malfunction lamp

Faulty sensor

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

Soot build up

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

Yellow electronic

Faulty connector

 

 

circuit

 

 

 

malfunction lamp

Faulty sensor

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

Soot build up

 

 

FMI 7

Mechanical system

Air pressure

Yellow electronic

Faulty aftertreatment DPF atomization

 

 

not responding or

 

mechanical

 

malfunction lamp

 

module air pressure regulator

 

 

out of adjustment

 

regulator fault

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

Soot build up

 

 

FMI 10

Abnormal rate of

Aftertreatment

MIL illuminated

Clogged internal bleed orifice

 

 

change

 

DPF atomization

Yellow electronic

 

 

 

 

 

 

module, air bleed

 

malfunction lamp

 

 

 

 

 

 

orifice fault

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

Soot build up

 

 

FMI 14

Special instructions

Air pressure

MIL illuminated

Aftertreatment DPF air shutoff valve

 

 

 

 

sensor or

Yellow electronic

Faulty air pressure sensor

 

 

 

 

aftertreatment

 

malfunction lamp

Faulty atomization air valve

 

 

 

 

DPF atomization

 

 

 

 

 

module air valve

illuminated

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

fault

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

Soot build up

 

 

ECM SPN 3489, Aftertreatment Air Enable Actuator – MID 128 PSID 122

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

Data erratic,

Exhaust oxygen

MIL illuminated

Faulty combustion air valve

 

 

intermittent or

 

deemed too low

Yellow electronic

 

 

 

 

incorrect

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

Possible soot

 

 

 

 

 

 

 

 

buildup

 

 

 

 

 

 

 

 

 

 

 

69

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

+

Yellow electronic

Faulty connector

 

 

to high source

 

 

 

malfunction lamp

Faulty combustion air valve

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

Yellow electronic

Faulty connector

 

 

to low source

 

 

 

malfunction lamp

Faulty combustion air valve

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

Yellow electronic

Faulty connector

 

 

circuit

 

 

 

malfunction lamp

Faulty combustion air valve

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Failed

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3491, Aftertreatment Diesel Particulate Filter (DPF) Atomization Air Actuator – MID 128 PSID 59

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

+

Yellow electronic

Faulty atomization air valve

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

Yellow electronic

Faulty atomization air valve

 

 

to low source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

70

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

Yellow electronic

Faulty atomization air valve

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

FMI 12

Bad intelligent

Air pressure

MIL illuminated

Faulty atomization air valve

 

 

device or

 

difference

Yellow electronic

 

 

 

 

component

 

between

 

malfunction lamp

 

 

 

 

 

 

atomization air

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

valve opened and

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

closed, too low

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

Possible soot

 

 

 

 

 

 

 

 

buildup

 

 

 

 

 

 

 

ECM SPN 3509, Sensor Supply Voltage 1 – MID 128 SID 232

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Sensor supply

MIL illuminated

Faulty harness or connector

 

 

normal, or shorted

 

voltage out of

Incorrect sensor

 

 

 

 

to high source

 

range (high)

 

values

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Sensor supply

MIL illuminated

Faulty harness or connector

 

 

normal, or shorted

 

voltage out of

Incorrect sensor

 

 

 

 

to low source

 

range (low)

 

values

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3510, Sensor Supply Voltage 2 – MID 128 SID 211

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Circuit shorted +

MIL illuminated

Faulty harness or connector

 

 

normal, or shorted

 

 

Incorrect sensor

 

 

 

 

to high source

 

 

 

values

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted –

MIL illuminated

Faulty harness or connector

 

 

normal, or shorted

 

 

Incorrect sensor

 

 

 

 

to low source

 

 

 

values

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

71

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3511, Sensor Supply Voltage 3 – MID 128 PSID 113

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted +

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

 

 

 

 

 

 

 

to high source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted –

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

 

 

 

 

 

 

 

to low source

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3512, Sensor Supply Voltage 4 – MID 128 PSID 126

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Sensor supply

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

circuit shorted +

Incorrect sensor

 

 

 

 

to high source

 

 

 

values

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Sensor supply

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

circuit shorted –

Incorrect sensor

 

 

 

 

to low source

 

 

 

values

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3522, Aftertreatment Total Fuel Used – MID 128 PSID 91

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

Aftertreatment

N/A

DEF system leak

 

normal operational

 

Diesel Exhaust

 

 

Wrong DEF tank

 

range

 

Fluid (DEF) level

 

 

Aftertreatment DEF Dosing Module

 

 

 

change too much

 

 

 

 

 

 

 

 

 

failure or wrong module

FMI 1

Data valid but below

Aftertreatment

N/A

DEF tank level sensor stuck

 

normal operational

 

Diesel Exhaust

 

 

DEF system clog

 

range

 

Fluid (DEF) level

 

 

Wrong DEF tank

 

 

 

change too little

 

 

 

 

 

 

 

 

Aftertreatment DEF Dosing Module

 

 

 

 

 

 

 

failure or wrong module

72

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

Data valid but above

Aftertreatment

N/A

 

DEF system leak

 

normal operating

 

Diesel Exhaust

 

 

 

Wrong DEF tank

 

range - Moderately

 

Fluid (DEF) level

 

 

 

Aftertreatment DEF Dosing Module

 

severe level

 

change too much

 

 

 

 

 

 

 

 

 

 

 

failure or wrong module

FMI 18

Data valid but below

Aftertreatment

N/A

 

DEF tank level sensor stuck

 

normal operating

 

Diesel Exhaust

 

 

 

DEF system clog

 

range - Moderately

 

Fluid (DEF) level

 

 

 

Wrong DEF tank

 

severe level

 

change too little

 

 

 

 

 

 

 

 

 

 

Aftertreatment DEF Dosing Module

 

 

 

 

 

 

 

 

failure or wrong module

ECM SPN 3556, Aftertreatment Hydrocarbon Doser/ MP8 Engine – MID 128 PPID 329

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

battery

Yellow electronic

Aftertreatment hydrocarbon doser

 

 

to high source

 

 

 

malfunction lamp

 

failure

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

ground

Yellow electronic

Aftertreatment hydrocarbon doser

 

 

to low source

 

 

 

malfunction lamp

 

failure

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

Yellow electronic

Aftertreatment hydrocarbon doser

 

 

circuit

 

 

 

malfunction lamp

 

failure

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 13

Out of calibration

Aftertreatment

MIL illuminated

Aftertreatment hydrocarbon doser

 

 

 

 

hydrocarbon

 

 

 

failure

 

 

 

 

doser clogged

 

 

Fuel shut off valve

 

 

 

 

 

 

 

Fuel supply failure

FMI 14

Special instructions

Aftertreatment

MIL illuminated

Aftertreatment hydrocarbon doser

 

 

 

 

hydrocarbon

Yellow electronic

 

failure

 

 

 

 

doser leaking

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

73

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3556, Aftertreatment Hydrocarbon Doser/ MP7 Engine – MID 128 PPID 329

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

+

Yellow electronic

Faulty connector

 

 

to high source

 

 

 

malfunction lamp

Aftertreatment DPF control valve

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

failure

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted to

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

Yellow electronic

Faulty connector

 

 

to low source

 

 

 

malfunction lamp

Aftertreatment DPF control valve

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

failure

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

Yellow electronic

Faulty connector

 

 

circuit

 

 

 

malfunction lamp

Aftertreatment DPF control valve

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

failure

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3597, Aftertreatment Diesel Particulate Filter (DPF) Regeneration too Frequent – MID 128 PSID 119

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted +

MIL illuminated

Faulty harness

 

normal, or shorted

 

 

Faulty connector

 

to high source

 

 

Aftertreatment DEF line heater 1 or 3

 

 

 

 

 

 

 

 

failure

 

 

 

 

Aftertreatment DEF pump assembly

 

 

 

 

 

failure

 

 

 

 

Aftertreatment DEF tank heating valve

 

 

 

 

 

failure

 

 

 

 

Aftertreatment Control Module (ACM)

74

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted –

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

 

 

 

Faulty connector

 

 

to low source

 

 

 

 

Aftertreatment DEF line heater 1 or 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

Aftertreatment DEF tank heating valve

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

Aftertreatment Control Module (ACM)

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

 

 

Faulty connector

 

 

circuit

 

 

 

 

Aftertreatment DEF line heater 1 or 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

Aftertreatment DEF tank heating valve

 

 

 

 

 

 

 

 

failure

ECM SPN 3675, Engine Turbocharger Compressor Bypass Valve Position

– MID 128 PPID 330

 

 

 

 

Aftertreatment Control Module (ACM)

 

 

 

 

 

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Circuit shorted +

MIL illuminated

Faulty bypass valve solenoid

 

 

normal, or shorted

On/off valve can’t

Yellow electronic

Faulty harness

 

 

to high source

 

be activated

 

malfunction lamp

Faulty harness connector

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

High engine

 

 

 

 

 

 

 

 

braking without

 

 

 

 

 

 

 

request

 

 

 

 

 

 

 

Driveability

 

 

 

 

 

 

 

 

affected

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short circuit -

MIL illuminated

Faulty bypass valve solenoid

 

 

normal, or shorted

Valve constantly

Yellow electronic

Faulty harness

 

 

to low source

 

activated

 

malfunction lamp

Faulty harness connector

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Major engine

 

 

 

 

 

 

 

derate

 

 

 

 

 

 

 

Exhaust manifold

 

 

 

 

 

 

 

overheating

 

 

 

 

 

 

 

Engine shut down

 

 

75

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty bypass valve solenoid

 

 

normal or open

On/off valve can’t

Yellow electronic

Faulty harness

 

 

circuit

 

be activated

 

malfunction lamp

Faulty harness connector

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

High engine

 

 

 

 

 

 

 

 

braking without

 

 

 

 

 

 

 

request

 

 

 

 

 

 

 

Driveability

 

 

 

 

 

 

 

 

affected

 

 

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Mechanically

MIL illuminated

Leaking pipes

 

 

not responding or

Stuck

Yellow electronic

Faulty bypass valve solenoid

 

 

out of adjustment

On/off valve can’t

 

malfunction lamp

 

 

 

 

 

 

be activated

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

High engine

 

 

 

 

 

 

 

 

braking without

 

 

 

 

 

 

 

request

 

 

 

 

 

 

 

Driveability

 

 

 

 

 

 

 

affected

 

 

 

 

 

 

 

Valve constantly

 

 

 

 

 

 

 

activated

 

 

 

 

 

 

 

Major engine

 

 

 

 

 

 

 

derate

 

 

 

 

 

 

 

Exhaust manifold

 

 

 

 

 

 

 

overheating

 

 

 

 

 

 

 

Engine shut down

 

 

ECM SPN 3695, Aftertreatment Diesel Particulate Filter (DPF) Switch/MP8 Engine – MID 128 PSID 114

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

FMI 9

Abnormal update

Signal

Yellow electronic

Faulty harness

 

rate

missing from

 

malfunction lamp

 

 

 

aftertreatment

 

illuminated

 

 

 

DPF switch

 

 

 

 

 

 

 

 

ECM SPN 3720, Aftertreatment DPF Ash Load Percent – MID 128 PPID 337

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

FMI 0

Data valid but above

Ash level too high

Yellow electronic

Need service, ash level is too high

 

normal operational

 

 

malfunction lamp

 

 

range - Most severe

 

 

illuminated

 

 

level

 

 

 

 

 

 

 

 

 

 

76

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3936, Aftertreatment DPF System – MID 128 PSID 28

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

Aftertreatment

MIL illuminated

Aftertreatment DPF differential

 

normal operational

 

DPF differential

 

 

pressure sensor

 

range - Most severe

 

pressure sensor

 

 

Aftertreatment particulate filter

 

level

 

value too high

 

 

 

 

FMI 1

Data valid but below

Aftertreatment

MIL illuminated

Aftertreatment DPF differential

 

normal operational

 

DPF differential

 

 

pressure sensor

 

range - Most severe

 

pressure sensor

 

 

Aftertreatment particulate filter

 

level

 

value too low

 

 

 

 

ECM SPN 4094, NOx Limits Exceeded Due to Insufficient Diesel Exhaust Fluid (DEF) Quality – MID 128 PSID 90

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

Aftertreatment

Yellow electronic

DEF quality

 

normal operational

 

Diesel Exhaust

 

malfunction lamp

Aftertreatment DEF line clogged

 

range - Most severe

 

Fluid (DEF) dosing

illuminated

Aftertreatment doser

 

level

 

too low

Engine derate

 

 

Aftertreatment control module failure

 

 

 

 

 

 

FMI 14

Special Instructions

Aftertreatment

Yellow electronic

DEF quality

 

 

 

Diesel Exhaust

 

malfunction lamp

Aftertreatment DEF line clogged

 

 

 

Fluid (DEF) dosing

illuminated

Aftertreatment DEF dosing

 

 

 

too low

Engine derate

 

 

 

Aftertreatment control module failure

 

 

 

 

 

 

FMI 18

Data valid but below

Aftertreatment

Yellow electronic

DEF quality

 

normal operating

 

Diesel Exhaust

 

malfunction lamp

Aftertreatment DEF line clogged

 

range - Moderately

 

Fluid (DEF) dosing

illuminated

Aftertreatment DEF dosing

 

severe level

 

too low

Engine derate

 

 

Aftertreatment control module failure

 

 

 

 

 

 

ECM SPN 4095, NOx Limits Exceeded Due to Interrupted Diesel Exhaust Fluid (DEF) Dosing – MID 128 PSID 90

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Dosing failure

MIL illuminated

DEF level

 

not responding or

 

Aftertreatment

Faulty DEF pump

 

out of adjustment

 

 

Diesel Exhaust

Leak in DEF hose

 

 

 

 

 

 

 

 

Fluid (DEF) low

 

 

 

 

 

 

usage

 

 

 

 

 

 

 

 

 

77

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 4334, Afterteatment Diesel Exhaust Fluid (DEF) Dosing Absolute Pressure – MID 128 PPID 273

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

DEF system

MIL illuminated

DEF pump

 

 

normal operational

 

leakage detected

No Aftertreatment

DEF hose

 

 

range - Most severe

 

 

 

Diesel Exhaust

Aftertreatment DEF dosing (injector)

 

 

level

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short Circuit -

MIL illuminated

DEF pump assembly

 

 

normal, or shorted

 

 

No Aftertreatment

 

 

 

 

to low source

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Short Circuit +

MIL illuminated

DEF pump assembly

 

 

normal or open

Open Circuit

Yellow electronic

 

 

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

No Aftertreatment

 

 

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 4339, Aftertreatment SCR Feedback Control Status – MID 128 PSID 90

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

Adaptation too

N/A

NOx sensor

 

 

normal operational

 

high

 

 

Aftertreatment Diesel Exhaust Fluid

 

 

range - Most severe

 

 

 

 

 

(DEF) dosing system failure

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

Adaptation too low

N/A

NOx sensor

 

 

normal operational

 

 

 

 

Aftertreatment Diesel Exhaust Fluid

 

 

range - Most severe

 

 

 

 

 

(DEF) dosing system failure

 

 

level

 

 

 

 

 

 

 

 

 

 

DEF quality

 

 

 

 

 

 

 

FMI 10

Abnormal rate of

Adaptation too

N/A

NOx sensor

 

 

change

 

high

 

 

Aftertreatment Diesel Exhaust Fluid

 

 

 

 

 

 

 

 

(DEF) dosing system failure

FMI 12

Bad intelligent

Adaptation too low

N/A

NOx sensor

 

 

device or

 

 

 

 

Aftertreatment Diesel Exhaust Fluid

 

 

component

 

 

 

 

 

(DEF) dosing system failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DEF quality

78

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 4354, Aftertreatment Diesel Exhaust Fluid (DEF) Line Heater 1

– MID 128 PSID 103

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted +

N/A

Faulty harness

 

 

normal, or shorted

 

 

 

 

Faulty connector

 

 

to high source

 

 

 

 

Aftertreatment DEF line heater 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted –

N/A

Faulty harness

 

 

normal, or shorted

 

 

 

 

Faulty connector

 

 

to low source

 

 

 

 

Aftertreatment DEF line heater 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

N/A

Faulty harness

 

 

normal or open

 

 

 

 

Faulty connector

 

 

circuit

 

 

 

 

Aftertreatment DEF line heater 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

ECM SPN 4356, Aftertreatment Diesel Exhaust Fluid (DEF) Line Heater 3

– MID 128 PSID 102

 

 

 

 

 

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Circuit shorted +

N/A

Faulty harness

 

 

normal, or shorted

 

 

 

 

Faulty connector

 

 

to high source

 

 

 

 

Aftertreatment DEF line heater 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted –

N/A

Faulty harness

 

 

normal, or shorted

 

 

 

 

Faulty connector

 

 

to low source

 

 

 

 

Aftertreatment DEF line heater 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

N/A

Faulty harness

 

 

normal or open

 

 

 

 

Faulty connector

 

 

circuit

 

 

 

 

Aftertreatment DEF line heater 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

ECM SPN 4374, Aftertreatment Diesel Exhaust Fluid (DEF) Pump Motor

Speed – MID 128 PSID 87

 

 

 

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 1

Data valid but below

Slow pump speed

MIL illuminated

Faulty harness

 

 

normal operational

 

 

No Aftertreatment

Faulty connector

 

 

range - Most severe

 

 

 

Diesel Exhaust

Aftertreatment DEF pump assembly

 

 

level

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

79

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 4375, Aftertreatment Diesel Exhaust Fluid Pump (DEF) Drive Percentage – MID 128 PSID 121

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

Data valid but above

Circuit shorted +

MIL illuminated

Faulty harness

 

 

normal operational

 

 

No Aftertreatment

Faulty connector

 

 

range - Most severe

 

 

 

Diesel Exhaust

Aftertreatment DEF pump assembly

 

 

level

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

Circuit shorted –

MIL illuminated

Faulty harness

 

 

normal operational

Open circuit

No Aftertreatment

Faulty connector

 

 

range - Most severe

 

 

 

Diesel Exhaust

Aftertreatment DEF pump assembly

 

 

level

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted +

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

 

No Aftertreatment

Faulty connector

 

 

to high source

 

 

 

Diesel Exhaust

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

Fluid (DEF)

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted –

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

 

No Aftertreatment

Faulty connector

 

 

to low source

 

 

 

Diesel Exhaust

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

Fluid (DEF)

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

No Aftertreatment

Faulty connector

 

 

circuit

 

 

 

Diesel Exhaust

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

Fluid (DEF)

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

Bad intelligent

Open circuit

MIL illuminated

Faulty harness

 

 

device or

 

 

No Aftertreatment

Faulty connector

 

 

component

 

 

 

Diesel Exhaust

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

Fluid (DEF)

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 14

Special instructions

Voltage to pump

MIL illuminated

Faulty harness

 

 

 

 

out of range

No Aftertreatment

Faulty connector

 

 

 

 

 

 

Diesel Exhaust

Aftertreatment DEF pump assembly

 

 

 

 

 

 

Fluid (DEF)

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 4376, Aftertreatment Diesel Exhaust Fluid (DEF) Return Valve

– MID 128 PSID 105

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

Voltage above

Circuit shorted +

MIL illuminated

Faulty harness

 

 

normal, or shorted

 

 

Not possible to

Faulty connector

 

 

to high source

 

 

 

perform afterrun

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted –

MIL illuminated

Faulty harness

 

 

normal, or shorted

Open circuit

Not possible to

Faulty connector

 

 

to low source

 

 

 

perform afterrun

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Faulty harness

 

 

normal or open

 

 

Not possible to

Faulty connector

 

 

circuit

 

 

 

perform afterrun

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Possible

MIL illuminated

Mechanical fault – DEF return line

 

 

not responding or

 

mechanical

Not possible to

 

restricted between DEF pump and

 

 

out of adjustment

 

problem with

 

perform afterrun

DEF tank

 

 

 

 

aftertreatment

 

Aftertreatment Diesel Exhaust Fluid

 

 

 

 

 

 

 

 

 

 

diesel exhaust

 

 

 

(DEF) pump assembly

 

 

 

 

fluid (DEF) return

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

valve

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 4752, Engine Exhaust Gas Recirculation (EGR) Cooler Efficiency

– MID 128 SID 282

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

FMI 7

Mechanical system

Low EGR cooler

MIL illuminated

EGR cooler clogged or damaged

 

not responding or

efficiency

 

 

 

out of adjustment

 

 

 

 

 

 

 

 

ECM SPN 4811, Engine Piston Cooling Oil Pressure – MID 128 PPID 8

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

FMI 1

Data valid but below

Pressure below

Red engine

N/A

 

normal operational

range

shutdown lamp

 

 

range - Most severe

 

illuminated

 

 

level

 

 

 

 

 

 

 

 

81

Group 28

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Short to battery in

Yellow electronic

Faulty harness

 

 

normal or shorted to

metering line

 

malfunction lamp

 

 

 

 

high source

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open in the

Yellow electronic

Faulty sensor

 

 

normal or open

metering side

 

malfunction lamp

Faulty harness

 

 

circuit

sensor circuit

 

illuminated

 

 

 

 

 

Open circuit in the

 

 

 

 

 

 

 

ground line sensor

 

 

 

 

 

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 4813, Engine Oil Thermostat Bypass Valve Opening – MID 128 PSID 72

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted +

Yellow electronic

Faulty actuator

 

 

normal, or shorted

 

 

 

malfunction lamp

Faulty harness

 

 

to high source

 

 

illuminated

 

 

 

 

 

 

 

Oil thermostat is

 

 

 

 

 

 

 

 

always open

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted –

Yellow electronic

Faulty actuator

 

 

normal, or shorted

 

 

 

malfunction lamp

Faulty harness

 

 

to low source

 

 

illuminated

 

 

 

 

 

 

 

Oil thermostat is

 

 

 

 

 

 

 

always closed

 

 

 

 

 

 

 

Engine may

 

 

 

 

 

 

 

 

overheat

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

Yellow electronic

Faulty actuator

 

 

normal or open

 

 

 

malfunction lamp

Faulty harness

 

 

circuit

 

 

illuminated

 

 

 

 

 

 

 

Oil thermostat is

 

 

 

 

 

 

 

always open

 

 

 

 

 

 

 

May have

 

 

 

 

 

 

 

 

increased fuel

 

 

 

 

 

 

 

 

consumption

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 4815, Engine Cooling Fan Thermal Switch Position – MID 128 PPID 333

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted to

Yellow electronic

Faulty harness

 

normal, or shorted

battery

malfunction lamp

Faulty harness connector

 

to high source

 

illuminated

Faulty sensor

 

 

 

 

82

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Short circuit -

Yellow electronic

Faulty harness

 

 

normal, or shorted

 

 

 

malfunction lamp

Faulty harness connector

 

 

to low source

 

 

 

illuminated

Faulty sensor

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

Yellow electronic

Faulty harness

 

 

normal or open

 

 

 

malfunction lamp

Faulty harness connector

 

 

circuit

 

 

 

illuminated

Faulty sensor

 

 

 

 

 

 

 

ECM SPN 5246, Aftertreatment SCR Operator Inducement Severity – MID 128 PSID 46

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

Severe SCR

Severe engine

N/A

 

normal operational

 

system fault

 

derate

 

 

 

range - Most severe

 

detected –

 

 

 

 

 

level

 

Warning fault

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

Data valid but above

Moderate SCR

Moderate engine

N/A

 

normal operating

 

system fault

 

derate

 

 

 

range - Least severe

 

detected –

 

 

 

 

 

level

 

Warning fault

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

Data valid but above

SCR system

Engine derate

N/A

 

normal operating

 

fault detected –

 

 

 

 

 

range - Moderately

 

Warning fault

 

 

 

 

 

severe level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

83

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 5285, Charge Air Cooler (CAC) Temperature – MID 128 PID 52

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Boost temperature

MIL illuminated

Air flow through charge air cooler

 

not responding

 

too high

 

(13L engine only)

 

(CAC) too low

 

properly

 

 

 

 

Charge air cooler (CAC)

FMI 18

Data valid but below

Boost temperature

MIL illuminated

Air flow through charge air cooler

 

normal operating

 

too high

 

(13L engine only)

(CAC) too low

 

range

 

 

 

 

Charge air cooler (CAC)

ECM SPN 5298, Aftertreatment Diesel Oxidation Catalyst (DOC) Conversion Efficiency – MID 128 PSID 99

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Hydrocarbon

MIL illuminated

Catalyst failure

 

not responding

 

conversion is too

 

 

DOC temperature sensor

 

properly

 

low in the Diesel

 

 

 

 

 

 

 

Oxidation Catalyst

 

 

 

 

 

 

 

(DOC)

 

 

 

 

 

 

 

 

 

 

 

 

FMI 18

Data valid but below

Hydrocarbon

MIL illuminated

Catalyst failure

 

normal operating

 

conversion is too

 

 

DOC temperature sensor

 

range - Moderately

 

low in the Diesel

 

 

 

 

 

severe level

 

Oxidation Catalyst

 

 

 

 

 

 

 

(DOC)

 

 

 

 

 

 

 

 

 

 

 

 

84

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 5392, Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve Loss of Prime – MID 128 PSID 121

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 7

Mechanical system

Aftertreatment

MIL illuminated

Empty DEF tank

 

 

not responding

 

Diesel Exhaust

Yellow electronic

DEF filter clogged

 

 

properly

 

Fluid (DEF)

 

malfunction lamp

DEF inlet pipe leak or blockage

 

 

 

 

pressure build

 

 

 

 

 

up failure

illuminated

DEF pump assembly

 

 

 

 

No Aftertreatment

 

 

 

 

 

 

 

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

FMI 31

Condition exists

Aftertreatment

MIL illuminated

Empty DEF tank

 

 

 

 

Diesel Exhaust

Yellow electronic

DEF filter clogged

 

 

 

 

Fluid (DEF)

 

malfunction lamp

DEF inlet pipe leak or blockage

 

 

 

 

pressure build

 

 

 

 

 

up failure

illuminated

DEF pump assembly

 

 

 

 

No Aftertreatment

 

 

 

 

 

 

 

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

ECM SPN 5394, Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve

– MID 128 PSID 89

 

 

 

 

 

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

Data valid but above

Low side circuit

MIL illuminated

Aftertreatment DEF dosing pump

 

 

normal operational

 

shorted to +

 

 

 

assembly

 

 

range - Most severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

Short to ground

MIL illuminated

Aftertreatment DEF dosing pump

 

 

normal operational

Low side circuit

 

 

 

assembly

 

 

range - Most severe

 

open

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

Voltage above

Circuit shorted +

MIL illuminated

Aftertreatment DEF dosing pump

 

 

normal, or shorted

 

 

 

 

 

assembly

 

 

to high source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

Voltage below

Circuit shorted –

MIL illuminated

Aftertreatment DEF dosing pump

 

 

normal, or shorted

 

 

 

 

 

assembly

 

 

to low source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

Current below

Open circuit

MIL illuminated

Aftertreatment DEF dosing

 

 

normal or open

 

 

Yellow electronic

Aftertreatment DEF dosing pump

 

 

circuit

 

 

 

malfunction lamp

 

assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

FMI 14

Special instructions

Aftertreatment

MIL illuminated

Aftertreatment DEF doser clogged

 

 

 

 

DEF dosing

Yellow electronic

Hose clogged

 

 

 

 

clogged or hose

 

malfunction lamp

 

 

 

 

 

 

clogged

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

85

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 5394, Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve

– MID 128 PSID 90

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 1

Data valid but below

Dosing failure

MIL illuminated

NOx sensor

 

normal operational

Aftertreatment

NOx emissions

SCR catalyst malfunction

 

range

 

Diesel Exhaust

 

too high

EGR mass flow failure

 

 

 

 

 

 

 

Fluid (DEF) dosing

 

 

SCR inlet temperature sensor

 

 

 

amount too low or

 

 

 

 

 

DEF quality

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

Data valid but below

Dosing failure

MIL illuminated

NOx sensor

 

normal operating

Aftertreatment

NOx emissions

SCR catalyst malfunction

 

range - Least severe

 

Diesel Exhaust

 

too high

EGR mass flow failure

 

level

 

 

 

 

Fluid (DEF) dosing

 

 

 

 

 

 

 

SCR inlet temperature sensor

 

 

 

amount too low or

 

 

 

 

 

DEF quality

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 5485, Aftertreatment Diesel Exhaust Fluid (DEF) Pump Orifice

– MID 128 PSID 121

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

FMI 11

Root cause not

Aftertreatment

MIL illuminated

Bleed orifice

 

known

Diesel Exhaust

Yellow electronic

Aftertreatment Diesel Exhaust Fluid

 

 

Fluid (DEF) bleed

 

malfunction lamp

 

(DEF) pressure sensor

 

 

orifice clogged

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

No Aftertreatment

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

86

87

 

Mack Trucks, Inc.

Greensboro, NC USA

http://www.macktrucks.com

PV776-88969578 () 04.2010 © Mack Trucks, Inc., 2010