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Service Manual

Trucks

Group 28

Engine Control Module (ECM), Diagnostic Trouble Code

(DTC), Guide

2010 Emissions

MRU, LEU

PV776-88969578

Foreword

The descriptions and service procedures contained in this manual are based on designs and methods studies carried out up to April 2010.

The products are under continuous development. Vehicles and components produced after the above date may therefore have different specifications and repair methods. When this is believed to have a significant bearing on this manual, supplementary service bulletins will be issued to cover the changes.

The new edition of this manual will update the changes.

In service procedures where the title incorporates an operation number, this is a reference to a Labor Code (Standard Time).

Service procedures which do not include an operation number in the title are for general information and no reference is made to a Labor Code (Standard Time).

Each section of this manual contains specific safety information and warnings which must be reviewed before performing any procedure. If a printed copy of a procedure is made, be sure to also make a printed copy of the safety information and warnings that relate to that procedure. The following levels of observations, cautions and warnings are used in this Service Documentation:

Note: Indicates a procedure, practice, or condition that must be followed in order to have the vehicle or component function in the manner intended.

Caution: Indicates an unsafe practice where damage to the product could occur.

Warning: Indicates an unsafe practice where personal injury or severe damage to the product could occur.

Danger: Indicates an unsafe practice where serious personal injury or death could occur.

Mack Trucks, Inc.

Greensboro, NC USA

Order number: PV776-88969578

Repl:

©2010 Mack Trucks, Inc., Greensboro, NC USA

All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Mack Trucks, Inc.

USA41614

2

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

Troubleshooting

Engine Control Module (ECM) Diagnostic Trouble Codes (DTCs)

The manufacturer scan tool is the preferred tool for performing diagnostic work. Contact your local dealer for more information or visit “www.premiumtechtool.com”.

Note: The use of a scan tool is necessary to perform diagnostic work as well as clearing of any diagnostic trouble codes (DTCs). DTC(s) can no longer be cleared using the vehicles instrument cluster digital display and stalk switch control.

System Overview

Six electronic control units (ECUs) are used; the engine control module (ECM), instrument control module (ICM), Vehicle Electronic Control Unit (VECU), transmission control module (TCM), the gear selector control module (GSCM) and the aftertreatment control module (ACM). Together, these modules operate and communicate through the SAE J1939 data links to control a variety of engine and vehicle cab functions. The ECM controls such things as fuel timing and delivery, fan operation, engine protection functions, engine brake operation, the exhaust gas recirculation (EGR) valve and the turbocharger nozzle. The VECU controls cruise control functions, accessory relay controls and idle shutdown functions. The ICM primarily displays operational parameters and communicates these to the other ECUs. All have the capability to communicate over the SAE J1587 data link primarily for programming, diagnostics and data reporting.

In addition to their control functions, the modules have on board diagnostic (OBD) capabilities. The OBD is designed to detect faults or abnormal conditions that are not within normal operating parameters. When the system detects a fault or abnormal condition, the fault will be logged in one or both of the modules’ memory, the vehicle operator will be advised that a fault has occurred by illumination a malfunction indicator lamp (MIL) and a message in the driver information display, if equipped. The module may initiate the engine shutdown procedure if the system determines that the fault could damage the engine.

In some situations when a fault is detected, the system will enter a "derate" mode. The derate mode allows continued vehicle operation but the system may substitute a sensor or signal value that may result in reduced performance. In some instances, the system will continue to function but engine power may be limited to protect the engine and vehicle. Diagnostic trouble codes (DTCs) logged in the system memory can later be read, to aid in diagnosing the problem using a diagnostic computer or through the instrument cluster display, if equipped. When diagnosing an intermittent DTC or condition, it may be necessary to use a scan tool connected to the Serial Communication Port.

The use of a scan tool is necessary to perform diagnostic work as well as clearing of any diagnostic trouble codes (DTCs). DTC(s) can no longer be cleared using the vehicles instrument cluster digital display and stalk switch control. Additional data and diagnostic tests are available when a scan tool is connected to the Serial Communication Port.

For diagnostic software, contact your local dealer.

The ECM is a microprocessor based controller programmed to perform fuel injection quantity and timing control, diagnostic fault logging, and to broadcast data to other ECUs. The fuel quantity and injection timing to each cylinder is precisely controlled to obtain optimal fuel economy and reduced exhaust emissions in all driving situations.

The ECM controls the operation of the injectors, engine brake solenoid, EGR valve, turbocharger nozzle position, and cooling fan clutch based on inputs from many sensors and information received over the data links from other ECUs.

The VECU and ECM are dependent on each other to perform their specific control functions. In addition to switch and sensor data, the broadcast of data between modules also includes various calculations and conclusions that each module has developed, based on the input information it has received.

3

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

System Electronic Control Unit (ECU) Overview

The engine control module (ECM) monitors and models (using physical principles) engine parameters to monitor the engine system’s performance in real time. This is performed to aid the ECM with its self diagnostic capabilities. Many sensors are used for input to the emission control system.

The system contains the following “emission critical” ECUs that are monitored;

•Engine Control Module (ECM)

•Vehicle Electronic Control Unit (VECU)

•Aftertreatment Control Module (ACM)

•Aftertreatment Nitrogen Oxides (NOx) Sensors

•Engine Variable Geometry Turbocharger (VGT) Smart Remote Actuator (SRA)

These ECUs all communicate with the ECM via data links. The VECU communicates across the SAE J1939 (CAN1) data link while the others use the SAE J1939-7 (CAN2) data link.

The OBD systems use SAE J1939 data link protocol for communication with scan tools but, MACK trucks still are capable of communicating via the SAE J1587 data link for diagnostics. The use of a scan tool is necessary to perform diagnostic work as well as clearing of any diagnostic trouble codes (DTCs). DTC(s) can no longer be cleared using the vehicles instrument cluster digital display and stalk switch control.

There are other ECUs such as the Instrument Control Module (ICM), Transmission Control Module (TCM) and Anti-lock Brake System (ABS) Module that provide data to the emission control system or the diagnostic system but are not “emission critical”.

Malfunction Indicator Lamp (MIL), Description and Location

A MIL located in the instrument cluster. This amber colored lamp is used to inform the driver that a “emission critical” malfunction signal has occurred.

W2036007

SAE J1939 Data Link Communication

The electronic control units (ECUs) that communicate on the SAE J1939 data link, communicate according to the SAE J1587 standard. The diagnostic trouble codes (DTCs) set by the ECUs contain information that is described by the following abbreviations.

SA

Source Address:

 

Identification of a control module.

SPN

Suspect Parameter Number:

 

Identification of a parameter (value).

FMI

Failure Mode Identifier:

 

Identification of fault types.

4

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

SAE J1939 FMI Table

FMI

SAE Text

 

 

0

Data valid but above normal operational range - Most severe level

 

 

1

Data valid but below normal operational range - Most severe level

 

 

2

Data erratic, intermittent or incorrect

 

 

3

Voltage above normal, or shorted to high source

 

 

4

Voltage below normal, or shorted to low source

 

 

5

Current below normal or open circuit

 

 

6

Current above normal or grounded circuit

 

 

7

Mechanical system not responding or out of adjustment

 

 

8

Abnormal frequency or pulse width or period

 

 

9

Abnormal update rate

 

 

10

Abnormal rate of change

 

 

11

Root cause not known

 

 

12

Bad intelligent device or component

 

 

13

Out of calibration

 

 

14

Special instructions

 

 

15

Data valid but above normal operating range - Least severe level

 

 

16

Data valid but above normal operating range - Moderately severe level

 

 

17

Data valid but below normal operating range - Least severe level

 

 

18

Data valid but below normal operating range - Moderately severe level

 

 

19

Received network data in error

 

 

20

Reserved for SAE assignment

 

 

21

Reserved for SAE assignment

 

 

22

Reserved for SAE assignment

 

 

23

Reserved for SAE assignment

 

 

24

Reserved for SAE assignment

 

 

25

Reserved for SAE assignment

 

 

26

Reserved for SAE assignment

 

 

27

Reserved for SAE assignment

 

 

28

Reserved for SAE assignment

 

 

29

Reserved for SAE assignment

 

 

30

Reserved for SAE assignment

 

 

31

Condition exists

 

 

5

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

SAE J1587 Data Link Communication

The electronic control units (ECUs) also communicate on the SAE J1587 data link. These ECUs communicate according to the SAE J1587 standard. The standard has been extended with MACK’s supplement (PPID, PSID). The diagnostic trouble codes (DTCs) set by the ECUs contain information that is described by the following abbreviations.

MID

Message Identification Description:

 

Identification of a control module.

PID

Parameter Identification Description:

 

Identification of a parameter (value).

PPID

Proprietary Parameter Identification

 

Description Mack:

 

Unique identification of a parameter (value).

SID

Subsystem Identification Description:

 

Identification of a component.

PSID

Proprietary Subsystem Identification

 

Description Mack:

 

Unique identification of a component.

FMI

Failure Mode Identifier:

 

Identification of fault types.

SAE J1587 FMI Table

FMI

SAE Text

 

 

0

Data valid, but above the normal working range

 

 

1

Data valid, but below the normal working range

 

 

2

Intermittent or incorrect data

 

 

3

Abnormally high voltage or short circuit to higher voltage

 

 

4

Abnormally low voltage or short circuit to lower voltage

 

 

5

Abnormally low current or open circuit

 

 

6

Abnormally high current or short circuit to ground

 

 

7

Incorrect response from a mechanical system

 

 

8

Abnormal frequency

 

 

9

Abnormal update rate

 

 

10

Abnormally strong vibrations

 

 

11

Non-identifiable fault

 

 

12

Faulty module or component

 

 

13

Calibration values outside limits

 

 

14

Special instructions

 

 

15

Reserved for future use

 

 

6

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

Diagnostic Trouble Code (DTC) Content

SPN 0–500

•“ECM SPN 84, Wheel-Based Vehicle Speed – MID 128 PID 84”, page 14

•“ECM SPN 91, Accelerator Pedal Position 1 – MID 128 PID 91”, page 14

•“ECM SPN 94, Engine Fuel Delivery Pressure – MID 128 PID 94”, page 14

•“ECM SPN 97, Water in Fuel Indicator – MID 128 PID 97”, page 15

•“ECM SPN 98, Engine Oil Level – MID 128 PID 98”, page 16

•“ECM SPN 100, Engine Oil Pressure – MID 128 PID 100”, page 17

•“ECM SPN 102, Engine Intake Manifold 1 Pressure – MID 128 PID 102”, page 17

•“ECM SPN 103, Engine Turbocharger 1 Speed – MID 128 PID 103”, page 18

•“ECM SPN 105, Engine Intake Manifold 1 Temperature – MID 128 PID 105”, page 19

•“ECM SPN 108, Barometric Pressure – MID 128 PID 108”, page 20

•“ECM SPN 110, Engine Coolant Temperature – MID 128 PID 110”, page 20

•“ECM SPN 111, Engine Coolant Level – MID 128 PID 111”, page 21

•“ECM SPN 153, Engine High Resolution Crankcase Pressure – MID 128 PID 153/PSID 23”, page 22

•“ECM SPN 158, Keyswitch Battery Potential – MID 128 PID 158/PSID 124”, page 23

•“ECM SPN 171, Ambient Air Temperature – MID 128 PID 171”, page 23

•“ECM SPN 173, Engine Exhaust Gas Temperature (EGT) – MID 128 PID 173 ”, page 24

•“ECM SPN 175, Engine Oil Temperature 1 – MID 128 PID 175”, page 25

•“ECM SPN 177, Transmission Oil Temperature – MID 128 PID 177”, page 26

7

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

•“ECM SPN 188, Engine Speed At Idle, Point 1 (Engine Configurations) – MID 128 PID 188”, page 26

•“ECM SPN 190, Engine Speed – MID 128 PID 190”, page 27

•“ECM SPN 228, Speed Sensor Calibration – MID 128 PID 228”, page 27

•“ECM SPN 237, Vehicle Identification Number – MID 128 PSID 161/162”, page 27

•“ECM SPN 245, Total Vehicle Distance – MID 128 PID 245”, page 28

•“ECM SPN 251, Time – MID 128 PID 251”, page 28

•“ECM SPN 252, Date – MID 128 PID 252”, page 29

•“ECM SPN 411, Engine Exhaust Gas Recirculation Differential Pressure – MID 128 PID 411”, page 29

•“ECM SPN 412, Engine Exhaust Gas Recirculation Temperature – MID 128 PID 412”, page 30

SPN 500–999

•“ECM SPN 558, Accelerator Pedal 1 Idle Validation Switch

–MID 128 SID 230”, page 31

•“ECM SPN 626, Intake Air Heater (IAH) Relay – MID 128 PID 45”, page 32

•“ECM SPN 628, Program Memory – MID 128 SID 240”, page 32

•“ECM SPN 629, Electronic Control Unit (ECU) 1 – MID 128 SID 254”, page 33

•“ECM SPN 630, Calibration Memory – MID 128 SID 253”, page 33

•“ECM SPN 631, Calibration Module – MID 128 PSID 77/PSID 124”, page 34

•“ECM SPN 633, Engine Fuel Actuator 1 Control Command

–MID 128 SID 18”, page 34

•“ECM SPN 636, Camshaft Position Sensor (CMP) – MID 128 SID 21”, page 35

•“ECM SPN 637, Crankshaft Position Sensor (CKP) – MID 128 SID 22”, page 36

•“ECM SPN 639, SAE J1939 Data Link 1 – MID 128 SID 231”, page 37

•“ECM SPN 641, Engine Variable Geometry Turbocharger (VGT) Actuator 1 – MID 128 SID 27”, page 37

•“ECM SPN 642, Engine Variable Geometry Turbocharger (VGT) Actuator 2 – MID 128 PPID 89”, page 38

•“ECM SPN 647, Engine Fan Clutch Output Device Driver – MID 128 SID 33”, page 38

•“ECM SPN 651, Engine Injector Cylinder 1 – MID 128 SID 1”, page 39

•“ECM SPN 652, Engine Injector Cylinder 2 – MID 128 SID 2”, page 40

8

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

•“ECM SPN 653, Engine Injector Cylinder 3 – MID 128 SID 3”, page 40

•“ECM SPN 654, Engine Injector Cylinder 4 – MID 128 SID 4”, page 41

•“ECM SPN 655, Engine Injector Cylinder 5 – MID 128 SID 5”, page 42

•“ECM SPN 656, Engine Injector Cylinder 6 – MID 128 SID 6”, page 43

•“ECM SPN 677, Engine Starter Motor Relay – MID 128 SID 39”, page 43

•“ECM SPN 729, Intake Air Heater (IAH) 1 – MID 128 SID 70”, page 44

•“ECM SPN 730, Intake Air Heater (IAH) 2 – MID 128 SID 71”, page 44

•“ECM SPN 975, Estimated Percent Fan Speed – (MID 128 PID 26)”, page 45

SPN 1000–1999

•“ECM SPN 1072, Engine Compression Brake Output #1 – MID 128 PPID 122”, page 46

•“ECM SPN 1127, Engine Turbocharger Intake Manifold Pressure (IMP) – MID 128 PSID 98”, page 47

•“ECM SPN 1136, Engine Control Module (ECM) Temperature – MID 128 PPID 55”, page 48

•“ECM SPN 1198, Anti–theft Random Number – MID 128 PID 224”, page 48

•“ECM SPN 1231, SAE J1939 Data Link 2 – MID 128 PSID 229/232”, page 49

•“ECM SPN 1265, Engine Piston Cooling Oil Pressure Actuator – MID 128 SID 85”, page 49

•“ECM SPN 1322, Engine Misfire for Multiple Cylinders – MID 128 PSID 27”, page 50

•“ECM SPN 1659, Engine Coolant System Thermostat – MID 128 PSID 109”, page 50

•“ECM SPN 1675, Engine Starter Mode – MID 128 SID 39”, page 50

•“ECM SPN 1677, Aftertreatment DPF Auxiliary Heater Mode – MID 128 PSID 25”, page 51

•“ECM SPN 1761, Aftertreatment Diesel Exhaust Fluid (DEF) Tank Level – PPID 278”, page 51

9

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

SPN 3000–3999

•“ECM SPN 3031, Aftertreatment Diesel Exhaust Fluid (DEF) Tank Temperature – MID 128 PPID 274”, page 55

•“ECM SPN 3064, Aftertreatment DPF System Monitor – MID 128 PPID 326”, page 55

•“ECM SPN 3216, Aftertreatment Intake NOx – MID 128 PPID 348”, page 56

•“ECM SPN 3226, Aftertreatment Outlet NOx – MID 128 PPID 270/ PSID 90”, page 56

•“ECM SPN 3245, Aftertreatment DPF Outlet Temperature – MID 128 PPID 436”, page 57

•“ECM SPN 3249, Aftertreatment DPF Intake Temperature

–MID 128 PPID 387”, page 58

•“ECM SPN 3250, Aftertreatment Diesel Particulate Filter (DPF) Intermediate Gas Temperature – MID 128 PPID 440/ PSID 22”, page 59

•“ECM SPN 3251, Aftertreatment DPF Differential Pressure

–MID 128 PID 81”, page 60

•“ECM SPN 3363, Aftertreatment Diesel Exhaust Fluid (DEF) Tank Heater – MID 128 PSID 75”, page 61

•“ECM SPN 3471, Aftertreatment Fuel Pressure Control Actuator/ MP8 Engine– MID 128 PPID 328”, page 61

•“ECM SPN 3471, Aftertreatment Fuel Pressure Control Actuator/ MP7 Engine – MID 128 PSID 111”, page 62

•“ECM SPN 3472, Aftertreatment Diesel Particulate Filter (DPF) Air Pressure Control Actuator– MID 128 PSID 58”, page 63

•“ECM SPN 3473, Aftertreatment Failed to Ignite – MID 128 PSID 22”, page 64

•“ECM SPN 3480, Aftertreatment Diesel Particulate Filter (DPF) Fuel Pressure/ MP8 Engine – MID 128 PPID 437/PSID 108”, page 64

•“ECM SPN 3480, Aftertreatment Diesel Particulate Filter (DPF) Fuel Pressure/ MP7 Engine – MID 128 PPID 437”, page 65

•“ECM SPN 3482, Aftertreatment Diesel Particulate Filter (DPF) Fuel Shutoff Valve – MID 128 PPID 328”, page 66

•“ECM SPN 3483, Aftertreatment Regeneration Status – MID 128 PSID 47”, page 66

•“ECM SPN 3484, Aftertreatment Ignition – MID 128 PSID 110/PSID 127”, page 67

•“ECM SPN 3485, Aftertreatment Diesel Particulate Filter (DPF) Atomization Air Pressure – MID 128 PPID 277”, page 68

•“ECM SPN 3489, Aftertreatment Air Enable Actuator – MID 128 PSID 122”, page 69

•“ECM SPN 3491, Aftertreatment Diesel Particulate Filter (DPF) Atomization Air Actuator – MID 128 PSID 59”, page 70

11

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

SPN 4000–5500

•“ECM SPN 4094, NOx Limits Exceeded Due to Insufficient Diesel Exhaust Fluid (DEF) Quality – MID 128 PSID 90”, page 77

•“ECM SPN 4095, NOx Limits Exceeded Due to Interrupted Diesel Exhaust Fluid (DEF) Dosing – MID 128 PSID 90”, page 77

•“ECM SPN 4334, Afterteatment Diesel Exhaust Fluid (DEF) Dosing Absolute Pressure – MID 128 PPID 273”, page 78

•“ECM SPN 4339, Aftertreatment SCR Feedback Control Status – MID 128 PSID 90”, page 78

•“ECM SPN 4354, Aftertreatment Diesel Exhaust Fluid (DEF) Line Heater 1 – MID 128 PSID 103”, page 79

•“ECM SPN 4356, Aftertreatment Diesel Exhaust Fluid (DEF) Line Heater 3 – MID 128 PSID 102”, page 79

•“ECM SPN 4374, Aftertreatment Diesel Exhaust Fluid (DEF) Pump Motor Speed – MID 128 PSID 87”, page 79

•“ECM SPN 4375, Aftertreatment Diesel Exhaust Fluid Pump (DEF) Drive Percentage – MID 128 PSID 121”, page 80

•“ECM SPN 4376, Aftertreatment Diesel Exhaust Fluid (DEF) Return Valve – MID 128 PSID 105”, page 81

•“ECM SPN 4752, Engine Exhaust Gas Recirculation (EGR) Cooler Efficiency – MID 128 SID 282”, page 81

•“ECM SPN 4811, Engine Piston Cooling Oil Pressure – MID 128 PPID 8”, page 81

•“ECM SPN 4813, Engine Oil Thermostat Bypass Valve Opening – MID 128 PSID 72”, page 82

•“ECM SPN 4815, Engine Cooling Fan Thermal Switch Position – MID 128 PPID 333”, page 82

•“ECM SPN 5246, Aftertreatment SCR Operator Inducement Severity – MID 128 PSID 46”, page 83

•“ECM SPN 5285, Charge Air Cooler (CAC) Temperature – MID 128 PID 52”, page 84

•“ECM SPN 5298, Aftertreatment Diesel Oxidation Catalyst (DOC) Conversion Efficiency – MID 128 PSID 99”, page 84

•“ECM SPN 5392, Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve Loss of Prime – MID 128 PSID 121”, page 85

•“ECM SPN 5394, Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve – MID 128 PSID 89”, page 85

•“ECM SPN 5394, Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve – MID 128 PSID 90”, page 86

•“ECM SPN 5485, Aftertreatment Diesel Exhaust Fluid (DEF) Pump Orifice – MID 128 PSID 121”, page 86

13

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 84, Wheel-Based Vehicle Speed – MID 128 PID 84

Type of

FMI Description:

 

Fault Condition:

 

Possible

Possible Cause:

fault:

 

 

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 9

•

Abnormal update

 

•

Missing signal

 

•

Engine derate

•

SAE J1587 data link vehicle speed

 

 

rate

 

 

from VECU

 

 

 

•

message does not exist, (VECU error)

 

 

 

 

 

 

 

 

 

VECU

FMI 10

•

Abnormal rate of

 

•

Vehicle speed

 

•

MIL illuminated

•

Vehicle speed sensor (VSS)

 

 

change

 

 

deemed

 

 

(13L engine only)

•

VECU

 

 

 

 

 

inaccurate by

 

 

 

 

 

 

 

 

 

 

VECU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of calibration

 

•

No vehicle speed

 

•

MIL illuminated

•

Vehicle speed sensor (VSS)

 

 

 

 

 

available to VECU

 

 

(13L engine only)

•

VECU

FMI 19

•

Received network

 

•

Vehicle speed

 

•

MIL illuminated

•

Vehicle speed sensor (VSS)

 

 

data in error

 

 

deemed

 

 

(13L engine only)

•

VECU

 

 

 

 

 

inaccurate by

 

 

 

 

 

 

 

 

 

 

VECU

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 91, Accelerator Pedal Position 1 – MID 128 PID 91

 

 

 

 

 

 

 

Type of

FMI Description:

 

Fault Condition:

 

Possible

Possible Cause:

fault:

 

 

 

 

 

 

Symptoms:

 

 

FMI 9

•

Abnormal update

 

•

Missing signal

 

•

N/A

•

SAE J1587 data link pedal information

 

 

rate

 

 

from VECU

 

 

 

 

not available

FMI 13

•

Out of calibration

 

•

Pedal not

 

•

MIL illuminated

•

Accelerator pedal sensor fault

 

 

 

 

 

connected to

 

 

(13L engine only)

 

 

 

 

 

 

 

VECU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

•

Abnormal rate of

 

•

Pedal position

 

•

MIL illuminated

•

Accelerator pedal sensor fault

 

 

change

 

 

deemed

 

 

(13L engine only)

 

 

 

 

 

 

 

inaccurate by

 

 

 

 

 

 

 

 

 

 

VECU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 19

•

Received network

 

•

Pedal position

 

•

MIL illuminated

•

Accelerator pedal sensor fault

 

 

data in error

 

 

deemed

 

 

(13L engine only)

 

 

 

 

 

 

 

inaccurate by

 

 

 

 

 

 

 

 

 

 

VECU

 

 

 

 

 

 

 

 

 

 

ECM SPN 94, Engine Fuel Delivery Pressure – MID 128 PID 94

 

 

 

 

 

 

 

Type of

FMI Description:

 

Fault Condition:

 

Possible

Possible Cause:

fault:

 

 

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

 

•

Low fuel pressure

 

•

N/A

•

Damaged contacts in harness

 

 

normal, or shorted

 

 

sensor signal line

 

 

 

•

Faulty fuel pressure sensor

 

 

to high source

 

 

voltage

 

 

 

•

Open circuit.

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

 

•

Low fuel pressure

 

•

N/A

•

Damaged contacts in harness

 

 

normal or open

 

 

sensor signal line

 

 

 

•

Faulty fuel pressure sensor

 

 

circuit

 

 

voltage

 

 

 

 

 

14

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 7

•

Mechanical system

•

Drop in fuel

•

Engine derate

•

Clogged fuel filter

 

 

not responding

 

pressure

 

 

•

Faulty fuel pressure sensor

 

 

properly

 

 

 

 

• Leaking fuel line or fitting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

Poor fuel pump response

FMI 13

•

Out of Calibration

•

Sensor indicates a

•

N/A

•

Wiring harness

 

 

 

 

invalid value

 

 

• Faulty fuel pressure sensor

 

 

 

 

 

 

 

•

Clogged fuel filter

FMI 15

• Data valid but above

•

Sensor indicates a

•

N/A

•

Wiring harness

 

 

normal operating

 

invalid value

 

 

•

Faulty fuel pressure sensor

 

 

range - Least severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

• Data valid but below

•

Sensor indicates a

•

N/A

•

Wiring harness

 

 

normal operating

 

invalid value

 

 

•

Faulty fuel pressure sensor

 

 

range - Least severe

 

 

 

 

•

Clogged fuel filter

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

FMI 18

• Data valid but below

•

Drop in fuel

•

Engine derate

•

Clogged fuel filter

 

 

normal operating

 

pressure

 

 

•

Faulty fuel pressure sensor

 

 

range - Moderately

 

 

 

 

• Leaking fuel line or fitting

 

 

severe level

 

 

 

 

 

 

 

 

 

 

 

•

Poor fuel pump response

ECM SPN 97, Water in Fuel Indicator – MID 128 PID 97

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

Water in fuel is

•

Uneven running

•

Water in fuel

 

 

normal operational

 

indicated

•

Engine stalling

 

 

 

 

range - Most severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

N/A

•

Undetected water

•

Open circuit

 

 

normal, or shorted

 

 

•

in fuel supply

 

 

 

 

to high source

 

 

Uneven running

 

 

 

 

 

 

 

•

Engine stalling

 

 

FMI 4

•

Voltage below

•

N/A

•

Undetected water

•

Short to ground

 

 

normal, or shorted

 

 

•

in fuel supply

•

Open circuit

 

 

to low source

 

 

Uneven running

•

Faulty sensor

 

 

 

 

 

15

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 98, Engine Oil Level – MID 128 PID 98

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

FMI 1

• Data valid but above

•

Critically below

•

Red engine

• Low oil level leakage

 

 

normal operational

 

range

 

shutdown or

• Critically low oil level

 

 

range

 

 

 

yellow electronic

 

 

 

 

 

 

 

malfunction

 

 

 

 

 

 

 

lamps illuminated

 

 

 

 

 

 

 

dependent of

 

 

 

 

 

 

 

severity

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Short Circuit -

•

Oil level can not

• Engine Oil Level (EOL) sensor failure

 

 

normal, or shorted

 

Positive side

 

be measured

• Faulty harness

 

 

to low source

 

 

 

 

 

FMI 5

•

Current below

•

Short Circuit +,

•

Oil level can not

• Engine Oil Level (EOL) sensor failure

 

 

normal or open

•

Positive side

 

be measured

• Faulty harness

 

 

circuit

Open Circuit +,

 

 

 

 

 

 

•

Positive side

 

 

 

 

 

 

Open Circuit-

 

 

 

 

 

 

 

Negative side

 

 

 

 

 

 

 

 

 

 

FMI 18

• Data valid but below

•

Moderately below

•

Red engine

• Low oil level leakage

 

 

normal operating

•

range

 

shutdown or

• Moderately low oil level

 

 

range - Moderately

Critically below

 

Yellow electronic

 

 

 

severe level

 

range

 

malfunction

 

 

 

 

 

 

lamps illuminated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

dependent of

 

 

 

 

 

 

 

severity

 

 

 

 

 

 

 

 

 

16

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 100, Engine Oil Pressure – MID 128 PID 100

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

Critically below

•

Engine derate

•

Oil leakage

 

 

normal operational

 

range

•

Low pressure

•

Broken oil pump

 

 

range

 

 

•

Red engine

•

Clogged oil system

 

 

 

 

 

 

 

 

 

 

 

shutdown lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage below

•

Short Circuit +,

•

Oil pressure

•

Engine Oil Pressure (EOP) sensor

 

 

normal or shorted

•

Measuring line

 

shows 0 in the

•

failure

 

 

low

Open Circuit,

 

cluster, engine is

Faulty harness

 

 

 

 

Ground line

•

running

 

 

 

 

 

 

Yellow electronic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

• Open Circuit +, 5V

•

Oil pressure

•

Engine Oil Pressure (EOP) sensor

 

 

normal or open

•

Supply line

 

shows 0 in the

•

failure

 

 

circuit

Short Circuit -,

 

cluster, engine is

Faulty harness

 

 

 

 

Measuring line

•

running

 

 

 

 

 

•

Yellow electronic

 

 

 

 

 

Open Circuit,

 

 

 

 

 

 

Measuring line

 

malfunction lamps

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of Calibration

•

Sensor indicates a

•

Oil pressure

•

Engine Oil Pressure (EOP) sensor

 

 

 

 

invalid value

 

shows 0 in the

•

failure

 

 

 

 

 

 

cluster, engine is

Faulty harness

 

 

 

 

 

 

running

 

 

FMI 15

• Data valid but above

•

Sensor indicates a

•

Oil pressure

•

Engine Oil Pressure (EOP) sensor

 

 

normal operating

 

invalid value

 

shows 0 in the

•

failure

 

 

range - Least severe

 

 

 

cluster, engine is

Faulty harness

 

 

level

 

 

 

running

 

 

FMI 17

• Data valid but below

•

Sensor indicates a

•

Oil pressure

•

Engine Oil Pressure (EOP) sensor

 

 

normal operating

 

invalid value

 

shows 0 in the

•

failure

 

 

range - Least severe

 

 

 

cluster, engine is

Faulty harness

 

 

level

 

 

 

running

 

 

ECM SPN 102, Engine Intake Manifold 1 Pressure – MID 128 PID 102

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

•

Data erratic,

•

Intake Manifold

•

Engine derate

•

Faulty harness

 

 

intermittent or

 

Pressure Sensor

•

MIL lamp

• Intake Manifold Pressure sensor

 

 

incorrect

 

output is too high

 

illuminated

 

 

 

 

 

 

or too low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

A short to battery

•

Engine derate

•

Faulty harness

 

 

normal, or shorted

 

in the metering

•

MIL lamp

•

Harness connectors

 

 

to high source

•

circuit

 

illuminated

•

Intake Manifold Pressure sensor

 

 

 

An open in the

 

 

 

 

 

 

 

 

 

 

 

 

ground circuit

 

 

 

 

 

 

 

 

of the Intake

 

 

 

 

 

 

 

 

Manifold Pressure

 

 

 

 

 

 

 

 

Sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

A short to ground

•

Engine derate

•

Faulty harness

 

 

normal or open

•

in the harness

•

MIL lamp

•

Harness connectors

 

 

circuit

An open in the 5

 

illuminated

•

Intake Manifold Pressure sensor

 

 

 

 

 

 

 

•

volt supply circuit

 

 

 

 

 

 

 

An open in the

 

 

 

 

 

 

 

 

metering circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

•

Bad intelligent

•

Intake Manifold

•

Engine derate

•

Faulty harness

 

 

device or

 

Pressure sensor

•

MIL lamp

•

Intake Manifold Pressure sensor

 

 

component

•

output is too high

 

illuminated

 

 

 

 

 

Sensor indicates

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of Calibration

•

Sensor indicates

•

Engine derate

•

Faulty harness

 

 

 

 

a invalid value

•

MIL lamp

•

Harness connectors

 

 

 

 

 

 

illuminated

• Intake Manifold Pressure sensor

FMI 14

•

Special instructions

•

Intake Manifold

•

Engine derate

•

Faulty harness

 

 

 

 

Pressure sensor

•

MIL lamp

•

Intake Manifold Pressure sensor

 

 

 

•

output is too low

 

illuminated

•

Inlet air leakage

 

 

 

Sensor indicates

 

 

 

 

 

 

 

 

 

 

 

 

a invalid value

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

• Data valid but above

•

Intake Manifold

•

Engine derate

•

Faulty harness

 

 

normal operating

 

Pressure sensor

•

MIL lamp

•

Harness connectors

 

 

range - Least severe

 

output is too high

 

illuminated

• Intake Manifold Pressure sensor

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

• Data valid but below

•

Sensor indicates

•

Engine derate

•

Faulty harness

 

 

normal operating

 

a invalid value

•

MIL lamp

•

Harness connectors

 

 

range - Least severe

 

 

 

illuminated

• Intake Manifold Pressure sensor

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 103, Engine Turbocharger 1 Speed – MID 128 PID 103

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

Turbocharger

•

Engine derate

•

Miss detection

 

 

normal operational

 

speed is at least

•

MIL illuminated

•

Faulty harness

 

 

range

 

25% greater than

 

 

•

Faulty harness connector

 

 

 

 

the target wheel

 

 

 

 

 

 

speed for the

 

 

•

Turbocharger Speed Sensor

 

 

 

 

measured boost

 

 

 

 

18

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

Turbocharger

•

Engine derate

•

Miss detection

 

 

normal operational

 

speed is at least

•

MIL illuminated

•

Faulty harness

 

 

range - Most severe

 

25% less than

 

 

•

Faulty harness connector

 

 

level

 

the target wheel

 

 

 

 

 

 

speed for the

 

 

•

Turbocharger Speed Sensor

 

 

 

 

measured boost

 

 

 

 

FMI 9

•

Abnormal update

• A fault is logged if

•

Engine derate

•

Faulty harness

 

 

rate

 

the Turbocharger

•

MIL illuminated

•

Faulty harness connector

 

 

 

 

Speed Sensor

 

 

•

Turbocharger Speed Sensor

 

 

 

 

signal is lost

 

 

 

 

 

 

 

 

 

 

FMI 15

• Data valid but above

•

Turbocharger

•

Engine derate

•

Miss detection

 

 

normal operating

 

speed is at least

•

MIL illuminated

•

Faulty harness

 

 

range - Least severe

 

25% greater than

 

 

•

Faulty harness connector

 

 

level

 

the target wheel

 

 

 

 

 

 

speed for the

 

 

•

Turbocharger Speed Sensor

 

 

 

 

measured boost

 

 

 

 

FMI 17

• Data valid but below

•

Turbocharger

•

Engine derate

•

Miss detection

 

 

normal operating

 

speed is at least

•

MIL illuminated

•

Faulty harness

 

 

range - Least severe

 

25% less than

 

 

•

Faulty harness connector

 

 

level

 

the target wheel

 

 

 

 

 

 

speed for the

 

 

•

Turbocharger Speed Sensor

 

 

 

 

measured boost

 

 

 

 

ECM SPN 105, Engine Intake Manifold 1 Temperature – MID 128 PID 105

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

Sensor indicates a

•

Engine derate

•

Poor cooling

 

 

normal operational

 

invalid value

 

 

•

Extreme running conditions

 

 

range - Most severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

The Intake

•

Engine derate

•

Poor cooling

 

 

intermittent or

 

Manifold

•

MIL illuminated

•

Extreme running conditions

 

 

incorrect

 

Temperature

 

 

• Engine Intake Manifold sensor

 

 

 

 

sensor output is

 

 

 

 

 

 

too high or too low

 

 

•

Faulty harness

 

 

 

 

 

 

 

•

Faulty harness connector

 

 

 

 

 

 

 

•

Ambient Air Temperature sensor

FMI 4

•

Voltage below

•

N/A

•

Difficult to start in

•

Engine Intake Manifold sensor

 

 

normal, or shorted

 

 

•

cold climates

•

Faulty harness

 

 

to low source

 

 

Minor cold engine

•

Faulty harness connector

 

 

 

 

 

 

 

 

 

 

•

smoke

 

 

 

 

 

 

 

Engine derate

 

 

 

 

 

 

 

•

MIL illuminated

 

 

FMI 5

•

Current below

•

Possible short to

•

Difficult to start in

•

Engine Intake Manifold sensor

 

 

normal or open

 

sensor

•

cold climates

•

Faulty harness

 

 

circuitt

 

 

Engine derate

•

Faulty harness connector

 

 

 

 

 

 

 

 

 

 

•

MIL illuminated

 

 

19

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of Calibration

•

The sensor output

•

Engine derate

•

Engine Intake Manifold sensor

 

 

 

 

is showing a

•

Minor cold engine

•

Faulty harness

 

 

 

 

constant value

 

smoke

•

Faulty harness connector

 

 

 

 

 

•

 

 

 

 

 

MIL illuminated

 

 

FMI 17

• Data valid but below

•

The sensor output

•

Engine derate

•

Engine Intake Manifold sensor

 

 

normal operating

 

is showing a

•

Minor cold engine

•

Faulty harness

 

 

range - Least severe

 

constant value

 

smoke

•

Faulty harness connector

 

 

level

 

 

•

 

 

 

 

MIL illuminated

 

 

 

 

 

 

 

ECM SPN 108, Barometric Pressure – MID 128 PID 108

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

•

Data erratic,

•

Barometric

•

Minor engine

•

Faulty Sensor

 

 

intermittent or

 

Pressure sensor

•

derate

•

Faulty Engine Control Module

 

 

incorrect

 

output is too high

MIL illuminated

 

 

 

 

 

 

or too low

 

 

 

 

FMI 3

•

Voltage above

• Short to battery on

•

MIL illuminated

•

Internal fault in the Engine Control

 

 

normal, or shorted

 

the metering side

 

 

•

Module

 

 

to high source

 

 

 

 

Faulty Sensor

FMI 4

•

Voltage below

• A short to ground

•

MIL illuminated

•

Internal fault in the Engine Control

 

 

normal, or shorted

 

on the metering

 

 

•

Module

 

 

to low source

 

side

 

 

Faulty Sensor

ECM SPN 110, Engine Coolant Temperature – MID 128 PID 110

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

Coolant

•

Engine derate

•

Extreme driving condition

 

 

normal operational

 

temperature

•

Red engine

•

Faulty coolant thermostat

 

 

range - Most severe

 

indicates critical

 

shutdown lamp

•

Malfunctioning fan

 

 

level

 

limit

 

 

 

 

 

illuminated

 

 

 

 

 

 

•

Blocked radiator

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Engine Coolant

•

May affect

•

Faulty Sensor

 

 

intermittent or

 

Temperature

 

driveability in

•

Faulty harness

 

 

incorrect

 

sensor output is

•

extreme cases

•

Faulty coolant thermostat

 

 

 

 

too high or too low

MIL illuminated

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Engine Coolant

•

Difficult to start in

•

Faulty Sensor

 

 

normal or shorted

 

Temperature

•

cold climates

•

Faulty harness

 

 

low

 

sensor voltage

Idle run regulation

 

 

 

 

 

 

too low

 

is deteriorated

 

 

 

 

 

 

 

•

 

 

 

 

 

 

 

MIL illuminated

 

 

FMI 5

•

Current below

•

N/A

•

Difficult to start in

•

Faulty Sensor

 

 

normal or open

 

 

•

cold climates

•

Faulty harness

 

 

circuit

 

 

Idle run regulation

 

 

 

 

 

 

 

•

is deteriorated

 

 

 

 

 

 

 

MIL illuminated

 

 

20

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

•

Abnormal rate of

•

Engine Coolant

•

May affect vehicle

•

Faulty Sensor

 

 

change

 

Temperature

•

driveability

•

Faulty harness

 

 

 

 

sensor output

MIL illuminated

 

 

 

 

 

 

is showing a

 

 

 

 

 

 

 

 

constant value

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of Calibration

•

Sensor out of

•

MIL illuminated

•

Faulty Sensor

 

 

 

•

range

 

 

 

 

 

 

 

Sensor indicates a

 

 

 

 

 

 

 

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

• Data valid but above

•

Coolant

•

Engine derate

•

Extreme driving condition

 

 

normal operating

 

temperature

•

Yellow electronic

•

Faulty coolant thermostat

 

 

range - Moderately

 

indicates

 

malfunction lamp

•

Malfunctioning fan

 

 

severe level

 

moderate upper

 

 

 

 

 

limit

 

illuminated

•

Blocked radiator

 

 

 

 

 

 

FMI 17

• Data valid but below

•

Sensor out of

•

MIL illuminated

•

Faulty Sensor

 

 

normal operating

•

range

 

 

 

 

 

 

range - Least severe

Sensor indicates a

 

 

 

 

 

 

level

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 111, Engine Coolant Level – MID 128 PID 111

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 1

• Data valid but below

•

Critically below

•

Engine derate

• Coolant level below range

 

 

normal operational

•

range

•

Red engine

•

Faulty harness

 

 

range - Most severe

Coolant level can

 

shutdown lamp

 

 

 

 

level

 

not be detected

 

illuminated

 

 

 

 

 

 

•

 

 

 

 

 

 

 

Coolant level can

 

 

 

 

 

 

 

 

not be detected

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Short Circuit +,

•

Coolant level can

•

Faulty harness

 

 

normal, or shorted

•

measuring line

•

not be detected

•

Faulty harness connector

 

 

to high source

Coolant level can

Yellow electronic

•

Faulty level sensor

 

 

 

 

 

 

 

not be detected

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Short Circuit -,

•

Coolant level can

•

Faulty harness

 

 

normal, or shorted

•

measuring line

•

not be detected

•

Faulty harness connector

 

 

to low source

Coolant level can

Yellow electronic

•

Faulty level sensor

 

 

 

 

 

 

 

not be detected

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open Circuit

•

Coolant level can

•

Faulty harness

 

 

normal or open

•

Coolant level can

•

not be detected

•

Faulty harness connector

 

 

circuit

 

not be detected

Yellow electronic

•

Faulty level sensor

 

 

 

 

 

 

 

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

21

Group 28

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 14

• Special instructions

•

Sensor out of

•

Coolant level can

•

Faulty harness

 

 

•

range

•

not be detected

•

Faulty harness connector

 

 

Sensor indicates a

Yellow electronic

•

Faulty level sensor

 

 

 

invalid value

 

malfunction lamp

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

FMI 18

• Data valid but below

•

Sensor out of

•

Coolant level can

•

Faulty harness

 

normal operating

•

range

•

not be detected

•

Faulty harness connector

 

range - Moderately

Sensor indicates a

Yellow electronic

•

Faulty level sensor

 

severe level

 

 

 

invalid value

 

malfunction lamp

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

ECM SPN 153, Engine High Resolution Crankcase Pressure – MID 128 PID 153/PSID 23

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

FMI 0

• Data valid but above

•

Out of range, max

•

Red engine

• Piston ring blow-by

 

 

normal operational

•

voltage, illegal

 

shutdown lamp

 

 

 

range - Most severe

Critically Above

•

illuminated

 

 

 

level

 

Range

Forced idle

 

 

 

 

 

 

•

Engine shut down

 

FMI 2

•

Data erratic,

•

Crankcase

•

MIL illuminated

• Faulty Crank Case Pressure senor

 

 

intermittent or

 

pressure

 

 

• Faulty harness

 

 

incorrect

 

indication to high

 

 

 

 

 

 

 

or to low a value

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Short Circuit +,

•

MIL illuminated

• Faulty Crank Case Pressure senor

 

 

normal or shorted to

•

Measuring line

•

Yellow electronic

• Faulty harness

 

 

high source

Open Circuit,

 

malfunction lamp

 

 

 

 

 

Ground line

 

illuminated

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open Circuit +, 5V

•

MIL illuminated

• Faulty Crank Case Pressure senor

 

 

normal or open

•

Supply Line

•

Yellow electronic

• Faulty harness

 

 

circuit

Short Circuit -,

 

malfunction lamp

 

 

 

 

•

measuring line

 

illuminated

 

 

 

 

Open Circuit,

 

 

 

 

 

 

 

measuring line

 

 

 

 

 

 

 

 

 

 

 

FMI 7

•

Mechanical system

•

Leakage detected

•

MIL illuminated

• Faulty separator, hoses or pipes

 

 

not responding or

 

in the crankcase

 

 

 

 

 

out of adjustment

 

ventilation system

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of Calibration

•

Sensor out of

•

MIL illuminated

• Faulty Sensor

 

 

 

•

range

 

 

 

 

 

 

Sensor indicates a

 

 

 

 

 

 

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

22

Group 28

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

• Data valid but above

•

Sensor out of

•

MIL illuminated

•

Faulty Sensor

 

normal operating

•

range

 

 

 

 

 

range - Least severe

Sensor indicates a

 

 

 

 

 

level

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

• Data valid but below

•

Sensor out of

•

MIL illuminated

•

Faulty Sensor

 

normal operating

•

range

 

 

 

 

 

range - Least severe

Sensor indicates a

 

 

 

 

 

level

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 158, Keyswitch Battery Potential – MID 128 PID 158/PSID 124

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

Engine Control

•

N/A

•

Charging system fault

 

 

normal operational

 

Module battery

 

 

•

External charger

 

 

range

 

voltage too high

 

 

•

Engine control module (ECM)

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

Engine Control

•

Starter will not

•

Charging system fault

 

 

normal operational

 

Module battery

 

crank

•

Battery

 

 

range

 

voltage too low

 

 

•

Ground connection

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Engine Control

•

N/A

•

Charging system fault

 

 

normal, or shorted

 

Module battery

 

 

•

External charger

 

 

to high source

 

voltage too high

 

 

•

Engine control module (ECM)

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Engine Control

•

Starter will not

•

Charging system fault

 

 

normal, or shorted

 

Module battery

 

crank

•

Battery

 

 

to low source

 

voltage too low

 

 

•

Ground connection

 

 

 

 

 

 

 

FMI 16

• Data valid but above

•

Engine Control

•

N/A

•

Charging system fault

 

 

normal operating

 

Module battery

 

 

•

External charger

 

 

range - Moderately

 

voltage too high

 

 

• Engine control module (ECM)

 

 

severe level

 

 

 

 

 

 

 

 

 

 

 

 

FMI 18

• Data valid but below

•

Engine Control

•

Starter will not

•

Charging system fault

 

 

normal operating

 

Module battery

 

crank

•

Battery

 

 

range - Moderately

 

voltage too low

 

 

•

Ground connection

 

 

severe level

 

 

 

 

 

 

 

 

 

ECM SPN 171, Ambient Air Temperature – MID 128 PID 171

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

•

Data erratic,

•

Key ON, Ambient

•

N/A

•

Faulty instrument cluster

 

 

intermittent or

 

Air Temperature

 

 

•

Faulty harness

 

 

incorrect

 

message missing

 

 

 

 

 

 

 

 

on SAE J1939 and

 

 

 

 

 

 

 

 

SAE J1587 data

 

 

 

 

 

 

 

 

links

 

 

 

 

 

 

 

 

 

 

 

 

 

23

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 9

•

Abnormal Update

•

Key ON, Ambient

•

N/A

•

Faulty instrument cluster

 

 

Rate

 

Air Temperature

 

 

•

Faulty harness

 

 

 

 

message missing

 

 

 

 

 

 

 

 

on SAE J1587

 

 

 

 

 

 

 

 

data link

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

•

Abnormal rate of

•

Ambient

•

MIL illuminated

•

Faulty instrument cluster

 

 

change

 

Temperature

 

(13L engine only)

 

 

 

 

 

 

sensor signal fault

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

•

Bad intelligent

•

Loss of SAE

•

MIL illuminated

•

Faulty instrument cluster

 

 

device or

 

J1939 data link

 

(13L engine only)

•

Faulty harness

 

 

component

 

communication

 

 

 

 

 

 

 

 

between Engine

 

 

 

 

 

 

 

 

Control Module

 

 

 

 

 

 

 

 

and Instrument

 

 

 

 

 

 

 

 

Cluster Control

 

 

 

 

 

 

 

 

Module

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Ambient

•

MIL illuminated

•

Faulty instrument cluster/harness or

 

 

 

 

Temperature

 

(13L engine only)

 

cluster harness connectors

 

 

 

•

sensor signal fault

 

 

 

 

 

 

 

No ambient

 

 

 

 

 

 

 

 

temperature

 

 

 

 

 

 

 

 

calculated by

 

 

 

 

 

 

 

•

Vehicle ECU

 

 

 

 

 

 

 

No valid ambient

 

 

 

 

 

 

 

 

temperature

 

 

 

 

 

 

 

 

received by

 

 

 

 

 

 

 

 

Engine Control

 

 

 

 

 

 

 

 

Module

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 14

•

Special instructions

•

Ambient

•

MIL illuminated

•

Ambient Temperature sensor signal

 

 

 

 

Temperature

 

 

 

missing from Vehicle ECU

 

 

 

 

sensor signal fault

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 19

•

Received network

•

Ambient

•

MIL illuminated

•

Faulty instrument cluster

 

 

data in error

 

Temperature

 

(13L engine only)

 

 

 

 

 

 

sensor signal fault

 

 

 

 

 

 

 

 

 

ECM SPN 173, Engine Exhaust Gas Temperature (EGT) – MID 128 PID 173

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

Exhaust Gas

•

Engine derate

•

Faulty harness

 

 

normal operational

 

Temperature is

•

Poor driveability

•

Faulty harness connector

 

 

range - Most severe

 

critically high

•

Regeneration is

•

Intake air leak

 

 

level

 

 

 

 

 

 

 

 

not possible

 

 

FMI 2

•

Data erratic,

•

Sensor is not

•

MIL illuminated

•

Faulty harness

 

 

intermittent or

 

rational

•

Regeneration is

•

Faulty harness connector

 

 

incorrect

 

 

 

not possible

•

Exhaust leak

 

 

 

 

 

 

 

 

 

 

 

 

 

•

Intake air leak

 

 

 

 

 

 

 

•

Sensor failure

24

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Short to ground on

•

MIL illuminated

•

Sensor failure

 

 

normal, or shorted

 

the metering side

•

Regeneration is

•

Faulty harness

 

 

to low source

 

of the circuit

 

not possible

•

Faulty harness connector

 

 

 

 

 

 

 

 

 

 

 

 

 

• Aftertreatment control module (ACM)

FMI 5

•

Current below

•

Short to battery on

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

the metering side

 

 

•

Sensor failure

 

 

circuit

•

of the circuit

 

 

•

Faulty harness connector

 

 

 

Open in the

 

 

 

 

 

 

 

 

 

 

 

 

 

metering side of

 

 

 

 

 

 

 

•

the circuit

 

 

 

 

 

 

 

Open in the

 

 

 

 

 

 

 

 

ground side of

 

 

 

 

 

 

 

 

the circuit

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

• Data valid but above

•

Sensor out of

•

MIL illuminated

•

Sensor failure

 

 

normal operating

•

range

 

 

•

Faulty harness

 

 

range - Least severe

Sensor indicates a

 

 

 

 

 

 

level

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

• Data valid but above

•

Exhaust Gas

•

Engine derate

•

Faulty harness

 

 

normal operating

 

Temperature is

•

Poor driveability

•

Faulty harness connector

 

 

range - Moderately

 

moderately too

 

 

•

Intake air leak

 

 

severe level

 

high

 

 

 

 

 

 

 

ECM SPN 175, Engine Oil Temperature 1 – MID 128 PID 175

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

Extreme driving

•

Red engine

•

Extreme driving conditions

 

 

normal operational

•

conditions

 

shutdown lamp

•

Engine cooling fan

 

 

range - Most severe

Engine oil

•

illuminated

•

Oil thermostat

 

 

level

 

temperature

Engine derate

•

Coolant system

 

 

 

 

critically above

 

 

 

 

 

 

range

 

 

•

Clogged oil cooler

FMI 2

•

Data erratic,

•

Engine oil

•

MIL illuminated

• Engine Oil Temperature (EOT) sensor

 

 

intermittent or

 

temperature

•

(13L engine only)

•

failure

 

 

incorrect

 

sensor indicating

In some cases

Faulty harness

 

 

 

 

too high or too low

 

may have

 

 

 

 

 

 

a value (abnormal

 

 

 

 

 

 

 

 

an effect on

 

 

 

 

 

 

value)

 

 

 

 

 

 

 

 

driveability

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Short circuit -,

•

MIL illuminated

• Engine Oil Temperature (EOT) sensor

 

 

normal, or shorted

 

measuring line

•

(13L engine only)

•

failure

 

 

to low source

 

 

Yellow electronic

Faulty harness

 

 

 

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

25

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Short circuit +,

•

MIL illuminated

•

Engine Oil Temperature (EOT) sensor

 

 

normal or open

•

measuring line

•

(13L engine only)

•

failure

 

 

circuit

Open circuit

Yellow electronic

Faulty harness

 

 

 

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of Calibration

•

Sensor out of

•

MIL illuminated

•

Engine Oil Temperature (EOT) sensor

 

 

 

•

range

 

 

 

failure

 

 

 

Sensor indicates a

 

 

 

 

 

 

 

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

• Data valid but above

•

Extreme driving

•

Yellow electronic

•

Extreme driving conditions

 

 

normal operating

•

conditions

 

malfunction lamp

•

Engine cooling fan

 

 

range - Moderately

Engine oil

•

illuminated

•

Oil thermostat

 

 

severe level

 

temperature is

Engine derate

•

Coolant system

 

 

 

 

moderately too

 

 

 

 

 

 

high

 

 

•

Clogged oil cooler

FMI 17

• Data valid but below

•

Sensor out of

•

MIL illuminated

•

Engine Oil Temperature (EOT) sensor

 

 

normal operating

•

range

 

 

 

failure

 

 

range - Least severe

Sensor indicates a

 

 

 

 

 

 

level

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 177, Transmission Oil Temperature – MID 128 PID 177

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

Oil temperature

•

Red engine

•

Transmission oil cooler

 

 

normal operational

 

critically above

 

shutdown lamp

•

Coolant system

 

 

range - Most severe

 

range

 

illuminated

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

• Data valid but above

•

Oil temperature

•

Yellow electronic

•

Extreme driving conditions

 

 

normal operating

 

is moderately too

 

malfunction lamp

•

Engine cooling fan

 

 

range - Moderately

 

high

 

illuminated

•

Oil thermostat

 

 

severe level

 

 

 

 

 

 

 

 

 

 

 

•

Coolant system

 

 

 

 

 

 

 

•

Clogged oil cooler

ECM SPN 188, Engine Speed At Idle, Point 1 (Engine Configurations) – MID 128 PID 188

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

 

FMI 0

• Data valid but above

• Engine idle speed

•

MIL illuminated

• Engine oil entering cylinders

 

normal operational

above desired

•

High engine oil

• Leaking or faulty fuel injector

 

range - Most severe

speed

 

consumption

 

 

level

 

•

 

 

 

High fuel

 

 

 

 

 

 

 

 

 

consumption

 

 

 

 

 

 

 

26

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

Engine idle speed

•

MIL illuminated

 

• Low engine torque production

 

 

normal operational

 

below desired

•

High fuel

 

•

Faulty fuel injector

 

 

range - Most severe

 

speed

 

consumption

 

•

Low cylinder compression

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Engine friction is too high

ECM SPN 190, Engine Speed – MID 128 PID 190

 

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

 

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

FMI 0

• Data valid but above

•

Engine is/was

•

Red engine

 

• Engine oil entering cylinders

 

 

normal operational

 

overspeeding

 

shutdown lamp

 

• Faulty crankcase oil filter

 

 

range - Most severe

 

 

 

illuminated

 

•

Possible engine brake engaged

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

•

causing engine overspeeding

 

 

 

 

 

 

 

 

Possible transmission downshift

 

 

 

 

 

 

 

 

 

causing engine overspeeding

 

 

 

 

 

ECM SPN 228, Speed Sensor Calibration – MID 128 PID 228

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

 

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

FMI 9

•

Abnormal update

•

SAE J1587 data

•

Wrong trip data

 

•

Vehicle ECU

 

 

rate

 

link calibration

 

 

 

 

 

 

 

 

 

factor message

 

 

 

 

 

 

 

 

 

does not exist.

 

 

 

 

 

 

 

 

 

(VECU error).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 11

•

Failure mode not

•

SAE J1587 data

•

Wrong trip data

 

•

Vehicle ECU

 

 

identifiable

 

link calibration

 

 

 

 

 

 

 

 

 

factor message

 

 

 

 

 

 

 

 

 

does not exist.

 

 

 

 

 

 

 

 

 

(VECU error).

 

 

 

 

 

 

 

 

 

 

ECM SPN 237, Vehicle Identification Number – MID 128 PSID 161/162

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

 

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

FMI 2

•

Data erratic,

•

No answer from

•

Yellow electronic

 

•

Data link error

 

 

intermittent or

 

VIN

 

malfunction lamp

 

•

ECM

 

 

incorrect

 

 

•

illuminated

 

• Missing VIN in other ECM’s (commonly

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

VECU, LCM)

 

 

 

 

 

 

start

 

 

 

FMI 12

•

Bad intelligent

•

Bad answer from

•

Yellow electronic

 

•

ECM

 

 

device or

 

VIN

 

malfunction lamp

 

•

Mismatched VIN sent from other

 

 

component

 

 

•

illuminated

 

 

ECM’s (commonly VECU, LCM)

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

 

 

 

 

 

 

27

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 245, Total Vehicle Distance – MID 128 PID 245

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 9

•

Abnormal update

•

SAE J1587 data

•

N/A

•

Vehicle ECU

 

 

rate

 

link total vehicle

 

 

 

 

 

 

 

 

distance message

 

 

 

 

 

 

 

 

does not exist.

 

 

 

 

 

 

 

 

(VECU error).

 

 

 

 

 

 

 

 

 

 

ECM SPN 251, Time – MID 128 PID 251

 

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

•

Data erratic,

•

Time data

•

N/A

•

Instrument Cluster

 

 

intermittent or

 

message missing

 

 

 

 

 

 

incorrect

 

on SAE J1587 and

 

 

 

 

 

 

 

 

J1939 data links.

 

 

 

 

 

 

 

•

(Cluster error).

 

 

 

 

 

 

 

Time stamp

 

 

 

 

 

 

 

 

from cluster isn’t

 

 

 

 

 

 

 

 

available.

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 9

•

Abnormal update

•

Time data

•

N/A

•

Instrument Cluster

 

 

rate

 

message didn’t

 

 

 

 

 

 

 

 

arrive when

 

 

 

 

 

 

 

 

expected. (Cluster

 

 

 

 

 

 

 

•

error).

 

 

 

 

 

 

 

Time stamp

 

 

 

 

 

 

 

 

from cluster isn’t

 

 

 

 

 

 

 

 

available.

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

•

Abnormal rate of

•

Soak time too

•

MIL illuminated

•

Instrument Cluster

 

 

change

•

long.

•

Engine makes

 

 

 

 

 

Time data fault,

 

warm start but

 

 

 

 

 

 

data deemed

 

cold start needed.

 

 

 

 

 

 

inaccurate.

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

•

Bad intelligent

•

Time and date

•

MIL illuminated

•

Instrument Cluster

 

 

device or

 

data missing on

 

 

•

Faulty harness

 

 

component

 

J1939 data link.

 

 

•

Faulty harness connector

 

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Time/date fault

•

MIL illuminated

•

Instrument Cluster

 

 

 

 

 

 

(13L engine only)

•

Faulty harness

 

 

 

 

 

 

 

•

Faulty harness connector

FMI 19

•

Received network

•

Soaktime too long.

•

MIL illuminated

•

Instrument Cluster

 

 

data in error

•

Time data fault,

 

(13L engine only)

 

 

 

 

 

 

data deemed

 

 

 

 

 

 

 

 

inaccurate.

 

 

 

 

 

 

 

 

 

 

 

 

 

28

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 252, Date – MID 128 PID 252

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

FMI 9

• Abnormal update

•

Time stamp

• N/A

• Instrument Cluster

 

rate

 

from cluster isn’t

 

 

 

 

•

available.

 

 

 

 

Date data

 

 

 

 

 

message missing

 

 

 

 

 

on SAE J1587

 

 

 

 

 

data link. (Cluster

 

 

 

 

 

error).

 

 

 

 

 

 

 

 

ECM SPN 411, Engine Exhaust Gas Recirculation Differential Pressure – MID 128 PID 411

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

Exhaust Gas

•

MIL illuminated

•

Faulty harness

 

 

normal operational

 

Recirculation

•

Engine derate

•

Faulty harness connector

 

 

range - Most severe

 

(EGR) differential

 

 

•

Faulty sensor

 

 

level

 

pressure sensor

 

 

 

 

 

 

output reading too

 

 

•

EGR leakage

 

 

 

 

high. (abnormal

 

 

•

Clogged EGR cooler

 

 

 

 

value)

 

 

 

 

FMI 1

• Data valid but below

•

Exhaust Gas

•

MIL illuminated

•

Faulty harness

 

 

normal operational

 

Recirculation

 

 

•

Faulty harness connector

 

 

range - Most severe

 

(EGR) differential

 

 

•

Faulty sensor

 

 

level

 

pressure sensor

 

 

 

 

 

 

output reading too

 

 

•

Clogged venturi

 

 

 

 

low. (abnormal

 

 

 

 

 

 

 

 

value)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Only used to

•

N/A

•

N/A

 

 

intermittent or

 

control EGR valve.

 

 

 

 

 

 

incorrect

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

• Short to battery in

•

MIL illuminated

•

Faulty EGR differential pressure

 

 

normal or shorted to

•

metering line

•

Engine derate

•

sensor connector

 

 

high source

Open in the

 

 

Faulty EGR differential pressure

 

 

 

 

ground circuit

 

 

•

sensor harness

 

 

 

 

 

 

 

Faulty EGR differential pressure

 

 

 

 

 

 

 

 

sensor

 

 

 

 

 

 

 

 

 

29

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open in the 5 volt

•

MIL illuminated

•

Faulty EGR differential pressure

 

 

normal or open

•

supply line

•

Engine derate

•

sensor connector

 

 

circuit

Short to ground in

 

 

Faulty EGR differential pressure

 

 

 

•

metering line

 

 

•

sensor harness

 

 

 

Open in the

 

 

Faulty EGR differential pressure

 

 

 

 

metering line

 

 

 

sensor

 

 

 

 

 

 

 

 

 

FMI 7

•

Mechanical system

•

EGR differential

•

MIL illuminated

•

Faulty EGR differential pressure

 

 

not responding or

 

pressure sensor

•

Engine derate

•

sensor connector

 

 

out of adjustment

 

is read either to

 

 

Faulty EGR differential pressure

 

 

 

 

high or too low.

 

 

 

sensor harness

 

 

 

 

(Abnormal value).

 

 

•

 

 

 

 

 

 

Faulty EGR differential pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

sensor

 

 

 

 

 

 

 

EGR valve

 

 

 

 

 

 

 

•

EGR valve leak

 

 

 

 

 

 

 

•

Clogged venturi

ECM SPN 412, Engine Exhaust Gas Recirculation Temperature – MID 128 PID 412

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

Engine Exhaust

•

Engine derate

•

Extreme driving conditions

 

 

normal operational

 

Gas Recirculation

 

 

•

EGR cooler failure

 

 

range - Most severe

 

Temperature is

 

 

 

 

 

 

level

 

above range

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

EGR temperate

•

MIL illuminated

•

Faulty sensor

 

 

intermittent or

 

signal, believed

•

Engine derate

 

 

 

 

incorrect

 

to be not valid

 

 

 

 

 

 

 

 

(plausibility fault)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Short to ground

•

MIL illuminated

•

Faulty EGR Temperature Sensor

 

 

normal, or shorted

 

on the metering

•

Engine power

•

connector

 

 

to low source

 

side of the EGR

 

will be derated

Faulty EGR Temperature Sensor

 

 

 

 

Sensor circuit

 

according to the

 

harness

 

 

 

 

 

 

error torque map

• Faulty EGR Temperature Sensor

FMI 5

•

Current below

•

Short to battery

•

MIL illuminated

•

Faulty EGR Temperature Sensor

 

 

normal or open

 

in the metering

•

Engine derate

•

connector

 

 

circuit

 

side of the EGR

 

 

Faulty EGR Temperature Sensor

 

 

 

•

Sensor circuit

 

 

 

harness

 

 

 

Open in the

 

 

•

 

 

 

 

 

Faulty EGR Temperature Sensor

 

 

 

 

metering side of

 

 

 

 

 

 

 

 

the EGR Sensor

 

 

 

 

 

 

 

•

circuit

 

 

 

 

 

 

 

Open circuit in

 

 

 

 

 

 

 

 

the ground line of

 

 

 

 

 

 

 

 

the EGR Sensor

 

 

 

 

 

 

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

30

Group 28

 

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Engine Exhaust

 

•

MIL illuminated

•

Faulty EGR Temperature Sensor

 

 

 

 

Gas Recirculation

 

 

 

•

connector

 

 

 

 

Temperature

 

 

 

Faulty EGR Temperature Sensor

 

 

 

 

sensor is out of

 

 

 

 

harness

 

 

 

 

range (low)

 

 

 

•

 

 

 

•

 

 

 

Faulty EGR Temperature Sensor

 

 

 

Sensor indicates

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13 )

•

Out of calibration

•

Engine Exhaust

 

•

Engine derate

•

Extreme driving conditions

 

 

 

 

Gas Recirculation

 

 

 

•

EGR cooler failure

 

 

 

 

Temperature

 

 

 

 

 

 

 

 

 

sensor is above

 

 

 

 

 

 

 

 

 

range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

• Data valid but above

•

Engine Exhaust

 

•

MIL illuminated

•

Faulty EGR Temperature Sensor

 

 

normal operating

 

Gas Recirculation

 

 

 

•

connector

 

 

range - Least severe

 

Temperature

 

 

 

Faulty EGR Temperature Sensor

 

 

level

 

sensor is out of

 

 

 

 

harness

 

 

 

 

range (high)

 

 

 

•

 

 

 

•

 

 

 

Faulty EGR Temperature Sensor

 

 

 

Sensor indicates

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

• Data valid but above

•

Engine Exhaust

 

•

Engine derate

•

Extreme driving conditions

 

 

normal operating

 

Gas Recirculation

 

 

 

•

EGR cooler failure

 

 

range - Moderately

 

Temperature is

 

 

 

 

 

 

 

severe level

 

above range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

• Data valid but below

•

Engine Exhaust

 

•

MIL illuminated

•

Faulty EGR Temperature Sensor

 

 

normal operating

 

Gas Recirculation

 

 

 

•

connector

 

 

range - Least severe

 

Temperature is

 

 

 

Faulty EGR Temperature Sensor

 

 

level

•

out of range (low)

 

 

 

 

harness

 

 

 

Sensor indicates

 

 

 

•

 

 

 

 

 

 

Faulty EGR Temperature Sensor

 

 

 

 

a invalid value

 

 

 

 

 

ECM SPN 558, Accelerator Pedal 1 Idle Validation Switch – MID 128 SID 230

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

 

Possible

Possible Cause:

fault:

 

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Idle Validation

 

•

Yellow electronic

•

Faulty harness or connector

 

 

normal, or shorted

 

Switch (IVS)

 

 

malfunction lamp

 

 

 

 

to high source

 

signal shorted

 

 

illuminated

 

 

 

 

 

 

to voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Idle Validation

 

•

Yellow electronic

•

Faulty harness or connector

 

 

normal or open

 

Switch (IVS)

 

 

malfunction lamp

 

 

 

 

circuit

 

signal shorted

 

 

illuminated

 

 

 

 

 

 

to ground or open

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 626, Intake Air Heater (IAH) Relay – MID 128 PID 45

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Short Circuit +,

•

Preheat relay not

• Preheat relay solenoid shorted

 

 

normal, or shorted

 

Measuring line

•

activated

 

 

 

 

to high source

 

 

White smoke for

 

 

 

 

 

 

 

•

cold start

 

 

 

 

 

 

 

Start problems in

 

 

 

 

 

 

 

 

cold climate

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Short Circuit -,

•

Red engine

•

Faulty harness

 

 

normal, or shorted

 

Measuring line

 

shutdown lamp

 

 

 

 

to low source

 

 

 

illuminated (13L

 

 

 

 

 

 

 

 

engine CXU, CHU

 

 

 

 

 

 

 

•

and GU only)

 

 

 

 

 

 

 

Yellow electronic

 

 

 

 

 

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

• Induction air is hot

 

 

 

 

 

 

 

•

Preheat relay is

 

 

 

 

 

 

 

 

impossible to turn

 

 

 

 

 

 

 

 

off

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open Circuit

•

Preheat relay not

•

Faulty Preheat relay

 

 

normal or open

 

 

•

activated

•

Faulty harness

 

 

circuit

 

 

White smoke for

 

 

 

 

 

 

 

•

cold start

 

 

 

 

 

 

 

Start problems in

 

 

 

 

 

 

 

 

cold climate

 

 

 

 

 

 

 

ECM SPN 628, Program Memory – MID 128 SID 240

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

•

Data erratic,

•

Check sum error

•

Red engine

•

Engine Control Module (ECM)

 

 

intermittent or

 

 

 

shutdown lamp

 

software

 

 

incorrect

 

 

•

illuminated

 

 

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

 

 

 

 

FMI 11

•

Root cause not

•

Bad software

•

MIL illuminated

•

Engine Control Module (ECM)

 

 

known

 

configuration

•

Engine will not

 

software

 

 

 

 

 

 

start

 

 

32

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

•

Bad intelligent

•

Error on code-part

•

Red engine

•

Engine Control Module (ECM)

 

 

device or

 

of flash RAM or

 

shutdown lamp

•

software

 

 

component

 

erased vendor

•

illuminated

Engine Control Module (ECM)

 

 

 

 

area

Nothing functions

 

 

FMI 14

•

Special instructions

• VIN not loaded yet

•

Flashing MIL

•

VIN missing

 

 

 

 

 

•

Engine will not

 

 

 

 

 

 

 

 

start

 

 

ECM SPN 629, Electronic Control Unit (ECU) 1 – MID 128 SID 254

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 8

•

Abnormal frequency

•

Self test failure

•

Red engine

•

Engine Control Module (ECM)

 

 

or pulse width or

 

 

 

shutdown lamp

 

 

 

 

period

 

 

•

illuminated

 

 

 

 

 

 

 

Not possible to

 

 

 

 

 

 

 

 

program Engine

 

 

 

 

 

 

 

 

Control Module

 

 

 

 

 

 

 

 

(ECM)

 

 

 

 

 

 

 

 

 

 

 

FMI 12

•

Bad intelligent

•

Self test failure

•

Red engine

•

Engine Control Module (ECM)

 

 

device or

 

 

 

shutdown lamp

 

 

 

 

component

 

 

•

illuminated

 

 

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

ECM SPN 630, Calibration Memory – MID 128 SID 253

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

•

Data erratic,

•

Check sum error

•

Red engine

•

Engine Control Module (ECM)

 

 

intermittent or

 

 

 

shutdown lamp

 

software

 

 

incorrect

 

 

•

illuminated

 

 

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

 

 

 

 

33

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

•

Bad intelligent

•

Check sum error

•

Red engine

•

Engine Control Module (ECM)

 

 

device or

 

 

 

shutdown lamp

 

 

 

 

component

 

 

•

illuminated

 

 

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

 

 

 

FMI 14

•

Special instructions

• VIN not loaded yet

•

Red engine

•

Engine Control Module (ECM)

 

 

 

 

 

 

shutdown lamp

 

software

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Loss of log data

 

 

 

 

 

 

 

 

and some user

 

 

 

 

 

 

 

 

configurable data

 

 

 

 

 

 

 

ECM SPN 631, Calibration Module – MID 128 PSID 77/PSID 124

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Check sum error

•

Engine will not

•

Software error

 

 

normal, or shorted

 

 

 

start

 

 

 

 

to high source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 8

•

Abnormal frequency

•

Reset of ECM

•

Engine will not

•

Software error

 

 

or pulse width or

 

does not work

 

start

 

 

 

 

period

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 633, Engine Fuel Actuator 1 Control Command – MID 128 SID 18

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

Yellow electronic

•

Faulty solenoid

 

 

normal, or shorted

 

 

 

malfunction lamp

•

Faulty harness

 

 

to high source

 

 

•

illuminated

•

Faulty ECM driver

 

 

 

 

 

Valve constantly

 

 

 

 

 

 

 

 

 

 

 

 

 

shut

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted –

•

Yellow electronic

•

Faulty solenoid

 

 

normal, or shorted

 

 

 

malfunction lamp

•

Faulty harness

 

 

to low source

 

 

•

illuminated

•

Faulty ECM driver

 

 

 

 

 

High fuel

 

 

 

 

 

 

 

 

 

 

 

 

 

consumption due

 

 

 

 

 

 

 

 

to fuel leakage

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

Yellow electronic

•

Faulty solenoid

 

 

normal or open

 

 

 

malfunction lamp

•

Faulty harness

 

 

circuit

 

 

•

illuminated

 

 

 

 

 

 

 

Valve constantly

 

 

 

 

 

 

 

 

shut

 

 

 

 

 

 

 

 

 

 

 

34

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 636, Camshaft Position Sensor (CMP) – MID 128 SID 21

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Phase Error

•

MIL illuminated

•

Engine timing

 

 

intermittent or

 

- Incorrect

•

Increase in fuel

 

 

 

 

incorrect

 

correlation

 

consumption

 

 

 

 

 

 

between CMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and crankshaft

 

 

 

 

 

 

 

 

position (CKP)

 

 

 

 

 

 

 

 

sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Missing Signal

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

•

from CMP sensor

•

Possible loss of

 

 

 

 

to high source

Open in the CMP

•

engine power

 

 

 

 

 

 

sensor circuit

Increased engine

 

 

 

 

 

• Short to battery in

 

start time

 

 

 

 

 

 

the CMP sensor

 

 

 

 

 

 

 

•

circuit

 

 

 

 

 

 

 

Short to ground in

 

 

 

 

 

 

 

 

the CMP sensor

 

 

 

 

 

 

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 8

•

Abnormal frequency

•

Noisy Signal from

•

MIL illuminated

•

Faulty CMP sensor

 

 

or pulse width or

•

CMP sensor

•

Possible loss of

•

Faulty harness

 

 

period

Open in the CMP

•

engine power

 

 

 

 

 

 

sensor circuit

Increased engine

 

 

 

 

 

 

 

 

start time

 

 

 

 

 

 

 

 

 

 

 

35

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 637, Crankshaft Position Sensor (CKP) – MID 128 SID 22

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Intermittent or

•

MIL illuminated

• Faulty CKP sensor harness

 

 

intermittent or

 

weak signal

•

Yellow electronic

• Faulty CKP sensor

 

 

incorrect

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

Increased fuel

 

 

 

 

 

 

•

consumption

 

 

 

 

 

 

Imprecise engine

 

 

 

 

 

 

•

timing

 

 

 

 

 

 

Increased fuel

 

 

 

 

 

 

•

consumption

 

 

 

 

 

 

Uneven cylinder

 

 

 

 

 

 

•

balancing

 

 

 

 

 

 

Power loss

 

 

 

 

 

 

•

Smoke

 

FMI 3

•

Voltage above

•

Missing Signal

•

MIL illuminated

• Faulty CKP sensor harness

 

 

normal, or shorted

•

CKP sensor

•

Yellow electronic

• Faulty CKP sensor

 

 

to high source

Open in the CKP

 

malfunction lamp

 

 

 

 

 

sensor circuit

•

illuminated

 

 

 

 

• Short to battery in

Possible loss of

 

 

 

 

 

the CKP sensor

•

engine power

 

 

 

 

 

circuit

Increased fuel

 

 

 

 

• Short to ground in

 

consumption

 

 

 

 

 

the CKP sensor

 

 

 

 

 

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

FMI 8

•

Abnormal frequency

•

Erratic or

•

MIL illuminated

• Faulty CKP sensor harness

 

 

or pulse width or

 

intermittent signal

•

Yellow electronic

• Faulty CKP sensor mounting

 

 

period

•

from CKP sensor

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

Open in the CKP

•

illuminated

 

 

 

 

 

sensor

Possible loss of

 

 

 

 

 

 

•

engine power

 

 

 

 

 

 

Increased engine

 

 

 

 

 

 

•

start time

 

 

 

 

 

 

Increased fuel

 

 

 

 

 

 

•

consumption

 

 

 

 

 

 

Uneven cylinder

 

 

 

 

 

 

•

balancing

 

 

 

 

 

 

Power loss

 

 

 

 

 

 

•

Smoke

 

36

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 639, SAE J1939 Data Link 1 – MID 128 SID 231

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

FMI 2

• Data erratic,

• SAE J1939 high or

• MIL illuminated

• Faulty harness or connector

 

intermittent or

low circuit shorted

 

 

 

incorrect

+

 

 

 

 

• SAE J1939 high or

 

 

 

 

low circuit shorted

 

 

 

 

–

 

 

 

 

• SAE J1939 high

 

 

 

 

or low circuit open

 

 

ECM SPN 641, Engine Variable Geometry Turbocharger (VGT) Actuator 1 – MID 128 SID 27

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

Engine Variable

•

Possible Red

•

N/A

 

 

normal operational

 

Geometry

 

engine shutdown

 

 

 

 

range - Most severe

 

Turbocharger

 

lamp illuminated

 

 

 

 

level

 

(VGT) actuator

 

(dependant on

 

 

 

 

 

 

temperature out of

•

severity)

 

 

 

 

 

 

range

Yellow electronic

 

 

 

 

 

 

 

 

malfunction lamp

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Possible engine

 

 

 

 

 

 

 

 

derate

 

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Engine Variable

•

MIL illuminated

•

Disturbance on CAN2 data link

 

 

intermittent or

 

Geometry

•

Yellow electronic

 

 

 

 

incorrect

 

Turbocharger

 

malfunction lamp

 

 

 

 

 

 

(VGT) actuator

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

has not seen a

•

 

 

 

 

 

 

Low boost

 

 

 

 

 

 

valid command on

 

 

 

 

 

•

CAN2 data link

•

Low power

 

 

 

 

 

Incorrect data

•

Nozzle opens

 

 

 

 

 

 

 

•

Smoke from

 

 

 

 

 

 

 

 

engine

 

 

FMI 4

•

Voltage below

•

Short to ground

•

MIL illuminated

• Faulty VGT actuator connector

 

 

normal, or shorted

 

 

•

Yellow electronic

•

Faulty VGT actuator harness

 

 

to low source

 

 

 

malfunction lamp

•

Low battery voltage

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Nozzle will open

 

 

 

 

 

 

 

 

resulting in low

 

 

 

 

 

 

 

 

power and low

 

 

 

 

 

 

 

•

boost

 

 

 

 

 

 

 

VGT actuator

 

 

 

 

 

 

 

 

will continue

 

 

 

 

 

 

 

 

to attempt and

 

 

 

 

 

 

 

 

maintain target

 

 

 

 

 

 

 

 

nozzle position

 

 

 

 

 

 

 

 

 

 

 

37

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 7

•

Mechanical system

•

Mechanical

•

MIL illuminated

•

VGT actuator motor effort is

 

 

not responding or

 

problem with

•

Yellow electronic

 

temporarily limited to prevent

 

 

out of adjustment

 

the Engine

 

malfunction lamp

•

overheating

 

 

 

 

Variable Geometry

 

Restrictions detected when running

 

 

 

 

 

illuminated

 

 

 

 

Turbocharger

•

Low boost and

 

learn sequence

 

 

 

 

(VGT) actuator

•

 

 

 

 

VGT actuator is slow to follow

 

 

 

 

 

•

smoke

 

 

 

 

 

Possible engine

•

commands

 

 

 

 

 

•

derate

VGT actuator position is not tracking

 

 

 

 

 

Power loss in

 

command

 

 

 

 

 

 

some cases when

 

 

 

 

 

 

 

 

actuator motor

 

 

 

 

 

 

 

 

has been disabled

 

 

 

 

 

 

 

 

 

 

 

FMI 9

•

Abnormal update

•

Data from the

•

MIL illuminated

•

Data link harness

 

 

rate

 

Engine Variable

•

Yellow electronic

•

No supply to VGT actuator

 

 

 

 

Geometry

 

malfunction lamp

•

VGT actuator

 

 

 

 

Turbocharger

 

 

 

 

 

(VGT) actuator

•

illuminated

•

VGT actuator connector

 

 

 

 

Engine derated

 

 

 

 

has been missing

 

 

 

 

 

 

for 2-seconds

•

(major)

 

 

 

 

 

 

EGR valve closed

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Failed self-

•

Yellow electronic

•

VGT actuator

 

 

 

 

calibration

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 642, Engine Variable Geometry Turbocharger (VGT) Actuator 2

– MID 128 PPID 89

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause

fault

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

VGT SRA

•

Red engine

•

Coolant system malfunction

 

normal operational

 

temperature is

 

shutdown lamp

•

Extreme driving conditions

 

range - Most severe

 

critically high

•

illuminated

•

Overheated VGT actuator

 

level

 

 

Engine derate

 

 

 

 

 

FMI 16

• Data valid but above

•

VGT SRA

•

Yellow electronic

•

Coolant system malfunction

 

normal operating

 

temperature is

 

malfunction lamp

•

Extreme driving conditions

 

range - Moderately

 

moderately too

•

illuminated

•

Overheated VGT actuator

 

severe level

 

high

Engine derate

 

 

 

 

ECM SPN 647, Engine Fan Clutch Output Device Driver – MID 128 SID 33

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

FMI 3

• Voltage above

•

Short to positive

•

Yellow electronic

• Faulty cooling fan actuator

 

normal, or shorted

 

in the cooling fan

 

malfunction lamp

• Faulty cooling fan actuator harness or

 

to high source

 

control circuit

•

illuminated

 

connector

 

 

 

 

Increased fuel

 

 

 

 

 

 

 

 

 

 

 

•

consumption

 

 

 

 

 

 

Fan runs at full

 

 

 

 

 

 

 

speed

 

 

 

 

 

 

 

 

 

 

38

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Short to ground

•

Yellow electronic

•

Faulty cooling fan actuator

 

 

normal, or shorted

 

in the cooling fan

 

malfunction lamp

•

Faulty cooling fan actuator harness or

 

 

to low source

•

control circuit

•

illuminated

 

connector

 

 

 

Output voltage

Fan always

 

 

 

 

 

 

 

 

 

 

is 1/3 the supply

 

deactivated or

 

 

 

 

 

 

voltage

 

always activated if

 

 

 

 

 

 

 

 

fault is intermittent

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open in the

•

Increased fuel

•

Faulty cooling fan actuator

 

 

normal or open

 

cooling fan control

•

consumption

•

Faulty cooling fan actuator harness or

 

 

circuit

 

circuit

Fan runs at full

 

connector

 

 

 

 

 

 

speed

 

 

 

 

 

 

 

ECM SPN 651, Engine Injector Cylinder 1 – MID 128 SID 1

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Harness shorted +

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

low side circuit

•

Yellow electronic

 

 

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Engine power loss

 

 

 

 

 

 

 

•

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 5

•

Current below

•

Harness shorted

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

+, – or open high

•

Yellow electronic

•

Faulty engine fuel injector

 

 

circuit

•

side circuit

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

Harness shorted –

•

illuminated

 

 

 

 

 

 

low side circuit

Engine power loss

 

 

 

 

 

 

 

•

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 7

•

Mechanical system

•

Cylinder balancing

•

MIL illuminated

•

PTO engaged without ECM knowing

 

 

not responding

 

data above limit

 

 

• Faulty engine fuel injector

 

 

properly

 

 

 

 

•

Low cylinder compression

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

Damaged or flywheel

FMI 8

•

Abnormal frequency,

•

Misfire detected

•

MIL illuminated

•

Faulty engine fuel injector (possibly

 

 

pulse width, or

 

 

•

Rough engine idle

 

clogged)

 

 

period

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Cylinder balancing

•

MIL illuminated

•

PTO engaged without ECM knowing

 

 

 

 

data above limit

 

 

• Faulty engine fuel injector

 

 

 

 

 

 

 

•

Low cylinder compression

 

 

 

 

 

 

 

•

Damaged or flywheel

FMI 31

•

Condition exists

•

Misfire detected

•

MIL illuminated

•

Faulty engine fuel injector (possibly

 

 

 

 

 

•

Rough engine idle

 

clogged)

39

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 652, Engine Injector Cylinder 2 – MID 128 SID 2

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Harness shorted +

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

low side circuit

•

Yellow electronic

 

 

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Engine power loss

 

 

 

 

 

 

 

•

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 5

•

Current below

•

Harness shorted

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

+, – or open high

•

Yellow electronic

• Faulty engine fuel injector

 

 

circuit

•

side circuit

 

malfunction lamp

 

 

 

 

 

Harness shorted –

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

low side circuit

Engine power loss

 

 

 

 

 

 

 

•

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 7

•

Mechanical system

•

Cylinder balancing

•

MIL illuminated

• PTO engaged without ECM knowing

 

 

not responding

 

data above limit

•

Yellow electronic

• Faulty engine fuel injector

 

 

properly

 

 

 

malfunction lamp

•

Low cylinder compression

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

•

Damaged or flywheel

 

 

 

 

 

 

 

FMI 8

•

Abnormal frequency,

•

Misfire detected

•

MIL illuminated

• Faulty engine fuel injector (possibly

 

 

pulse width, or

 

 

•

Rough engine idle

 

clogged)

 

 

period

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Cylinder balancing

•

MIL illuminated

• PTO engaged without ECM knowing

 

 

 

 

data above limit

•

Yellow electronic

• Faulty engine fuel injector

 

 

 

 

 

 

malfunction lamp

•

Low cylinder compression

 

 

 

 

 

 

illuminated

•

Damaged or flywheel

 

 

 

 

 

 

 

FMI 31

•

Condition exists

•

Misfire detected

•

MIL illuminated

• Faulty engine fuel injector (possibly

 

 

 

 

 

•

Rough engine idle

 

clogged)

ECM SPN 653, Engine Injector Cylinder 3 – MID 128 SID 3

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Harness shorted +

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

low side circuit

•

Yellow electronic

 

 

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Engine power loss

 

 

 

 

 

 

 

•

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

40

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Harness shorted

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

+, – or open high

•

Yellow electronic

•

Faulty engine fuel injector

 

 

circuit

•

side circuit

 

malfunction lamp

 

 

 

 

 

Harness shorted –

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

low side circuit

Engine power loss

 

 

 

 

 

 

 

•

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 7

•

Mechanical system

•

Cylinder balancing

•

MIL illuminated

•

PTO engaged without ECM knowing

 

 

not responding

 

data above limit

•

Yellow electronic

•

Faulty engine fuel injector

 

 

properly

 

 

 

malfunction lamp

•

Low cylinder compression

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

•

Damaged or flywheel

 

 

 

 

 

 

 

FMI 8

•

Abnormal frequency,

•

Misfire detected

•

MIL illuminated

•

Faulty engine fuel injector (possibly

 

 

pulse width, or

 

 

•

Rough engine idle

 

clogged)

 

 

period

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Cylinder balancing

•

MIL illuminated

•

PTO engaged without ECM knowing

 

 

 

 

data above limit

•

Yellow electronic

•

Faulty engine fuel injector

 

 

 

 

 

 

malfunction lamp

•

Low cylinder compression

 

 

 

 

 

 

illuminated

•

Damaged or flywheel

 

 

 

 

 

 

 

FMI 31

•

Condition exists

•

Misfire detected

•

MIL illuminated

•

Faulty engine fuel injector (possibly

 

 

 

 

 

•

Rough engine idle

 

clogged)

ECM SPN 654, Engine Injector Cylinder 4 – MID 128 SID 4

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Harness shorted +

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

low side circuit

•

Yellow electronic

 

 

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Engine power loss

 

 

 

 

 

 

 

•

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 5

•

Current below

•

Harness shorted

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

+, – or open high

•

Yellow electronic

•

Faulty engine fuel injector

 

 

circuit

•

side circuit

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

Harness shorted –

•

illuminated

 

 

 

 

 

 

low side circuit

Engine power loss

 

 

 

 

 

 

 

•

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 7

•

Mechanical system

•

Cylinder balancing

•

MIL illuminated

•

PTO engaged without ECM knowing

 

 

not responding

 

data above limit

•

Yellow electronic

•

Faulty engine fuel injector

 

 

properly

 

 

 

malfunction lamp

•

Low cylinder compression

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

•

Damaged or flywheel

 

 

 

 

 

 

 

41

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 8

•

Abnormal frequency,

•

Misfire detected

•

MIL illuminated

•

Faulty engine fuel injector (possibly

 

 

pulse width, or

 

 

•

Rough engine idle

 

clogged)

 

 

period

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Cylinder balancing

•

MIL illuminated

•

PTO engaged without ECM knowing

 

 

 

 

data above limit

•

Yellow electronic

•

Faulty engine fuel injector

 

 

 

 

 

 

malfunction lamp

•

Low cylinder compression

 

 

 

 

 

 

illuminated

•

Damaged or flywheel

 

 

 

 

 

 

 

FMI 31

•

Condition exists

•

Misfire detected

•

MIL illuminated

•

Faulty engine fuel injector (possibly

 

 

 

 

 

•

Rough engine idle

 

clogged)

ECM SPN 655, Engine Injector Cylinder 5 – MID 128 SID 5

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Harness shorted +

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

low side circuit

•

Yellow electronic

 

 

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Engine power loss

 

 

 

 

 

 

 

•

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 5

•

Current below

•

Harness shorted

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

+, – or open high

•

Yellow electronic

•

Faulty engine fuel injector

 

 

circuit

•

side circuit

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

Harness shorted –

•

illuminated

 

 

 

 

 

 

low side circuit

Engine power loss

 

 

 

 

 

 

 

•

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 7

•

Mechanical system

•

Cylinder balancing

•

MIL illuminated

•

PTO engaged without ECM knowing

 

 

not responding

 

data above limit

•

Yellow electronic

•

Faulty engine fuel injector

 

 

properly

 

 

 

malfunction lamp

•

Low cylinder compression

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

•

Damaged or flywheel

 

 

 

 

 

 

 

FMI 8

•

Abnormal frequency,

•

Misfire detected

•

MIL illuminated

•

Faulty engine fuel injector (possibly

 

 

pulse width, or

 

 

•

Rough engine idle

 

clogged)

 

 

period

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Cylinder balancing

•

MIL illuminated

•

PTO engaged without ECM knowing

 

 

 

 

data above limit

•

Yellow electronic

•

Faulty engine fuel injector

 

 

 

 

 

 

malfunction lamp

•

Low cylinder compression

 

 

 

 

 

 

illuminated

•

Damaged or flywheel

 

 

 

 

 

 

 

FMI 31

•

Condition exists

•

Misfire detected

•

MIL illuminated

•

Faulty engine fuel injector (possibly

 

 

 

 

 

•

Rough engine idle

 

clogged)

42

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 656, Engine Injector Cylinder 6 – MID 128 SID 6

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Harness shorted +

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

low side circuit

•

Yellow electronic

 

 

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Engine power loss

 

 

 

 

 

 

 

•

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 5

•

Current below

•

Harness shorted

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

+, – or open high

•

Yellow electronic

• Faulty engine fuel injector

 

 

circuit

•

side circuit

 

malfunction lamp

 

 

 

 

 

Harness shorted –

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

low side circuit

Engine power loss

 

 

 

 

 

 

 

•

Engine running

 

 

 

 

 

 

 

 

uneven (misfire)

 

 

FMI 7

•

Mechanical system

•

Cylinder balancing

•

MIL illuminated

• PTO engaged without ECM knowing

 

 

not responding

 

data above limit

•

Yellow electronic

• Faulty engine fuel injector

 

 

properly

 

 

 

malfunction lamp

•

Low cylinder compression

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

•

Damaged or flywheel

 

 

 

 

 

 

 

FMI 8

•

Abnormal frequency,

•

Misfire detected

•

MIL illuminated

• Faulty engine fuel injector (possibly

 

 

pulse width, or

 

 

•

Rough engine idle

 

clogged)

 

 

period

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Cylinder balancing

•

MIL illuminated

• PTO engaged without ECM knowing

 

 

 

 

data above limit

•

Yellow electronic

• Faulty engine fuel injector

 

 

 

 

 

 

malfunction lamp

•

Low cylinder compression

 

 

 

 

 

 

illuminated

•

Damaged or flywheel

 

 

 

 

 

 

 

FMI 31

•

Condition exists

•

Misfire detected

•

MIL illuminated

• Faulty engine fuel injector (possibly

 

 

 

 

 

•

Rough engine idle

 

clogged)

ECM SPN 677, Engine Starter Motor Relay – MID 128 SID 39

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

Yellow electronic

•

Faulty starter relay

 

 

normal, or shorted

 

 

 

malfunction lamp

•

Fault harness

 

 

to high source

 

 

•

illuminated

 

 

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

 

 

 

 

43

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

Yellow electronic

•

Faulty starter relay

 

 

normal or open

 

 

 

malfunction lamp

•

Fault harness

 

 

circuit

 

 

•

illuminated

 

 

 

 

 

 

 

Engine will not

 

 

 

 

 

 

 

 

start

 

 

 

 

 

 

 

ECM SPN 729, Intake Air Heater (IAH) 1 – MID 128 SID 70

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Circuit shorted +,

•

Yellow electronic

•

Faulty preheat relay

 

 

normal, or shorted

 

measuring line

 

malfunction lamp

• Faulty intake air heater (IAH) 1

 

 

to high source

 

 

 

illuminated

 

 

FMI 4

•

Voltage below

•

Circuit shorted –,

•

Yellow electronic

•

Faulty preheat relay

 

 

normal, or shorted

 

measuring line

 

malfunction lamp

• Faulty intake air heater (IAH) 1

 

 

to low source

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

Yellow electronic

• Faulty intake air heater (IAH) 1

 

 

normal or open

 

 

 

malfunction lamp

 

 

 

 

circuit

 

 

 

illuminated

 

 

 

 

 

 

 

ECM SPN 730, Intake Air Heater (IAH) 2 – MID 128 SID 71

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Circuit shorted +,

•

Yellow electronic

•

Faulty preheat relay

 

 

normal, or shorted

 

measuring line

 

malfunction lamp

• Fautly intake air heater (IAH) 2

 

 

to high source

 

 

 

illuminated

 

 

FMI 4

•

Voltage below

•

Circuit shorted –,

•

Yellow electronic

•

Faulty preheat relay

 

 

normal, or shorted

 

measuring line

 

malfunction lamp

• Fautly intake air heater (IAH) 2

 

 

to low source

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

44

Group 28

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

FMI 5

• Current below

• Open circuit

• Yellow electronic

• Fautly intake air heater (IAH) 2

 

normal or open

 

malfunction lamp

 

 

circuit

 

illuminated

 

 

 

 

 

 

ECM SPN 975, Estimated Percent Fan Speed – (MID 128 PID 26)

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

FMI 3

• Voltage above

•

Missing signal

• Higher fuel

•

Cooling Fan Speed (CFS) sensor

 

normal, or shorted

 

from Fan Speed

consumption

•

failure

 

to high source

•

Sensor

• Will work as on/off

Faulty Cooling Fan Speed (CFS)

 

 

Short Circuit +,

fan, 100%fan

 

sensor harness

 

 

•

Measuring line

speed if cooling is

 

 

 

 

Short Circuit -,

needed

 

 

 

 

•

Measuring line

 

 

 

 

 

Open Circuit,

 

 

 

 

 

•

Measuring line

 

 

 

 

 

Open Circuit,

 

 

 

 

 

 

Ground line

 

 

 

 

 

 

 

 

 

 

45

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 1072, Engine Compression Brake Output #1 – MID 128 PPID 122

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause

fault

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

Below range

•

No Engine

•

Low engine oil temperature

 

 

normal operational

 

 

 

Compression

 

 

 

 

range - Most severe

 

 

 

Brake

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Short Circuit +

•

Yellow electronic

•

Faulty Engine Compression Brake

 

 

normal, or shorted

 

 

 

malfunction lamp

•

actuator

 

 

to high source

 

 

•

illuminated

Faulty harness

 

 

 

 

 

Engine

 

 

 

 

 

 

 

 

Compression

 

 

 

 

 

 

 

 

Brake can not

 

 

 

 

 

 

 

•

be turned on

 

 

 

 

 

 

 

Engine brake

 

 

 

 

 

 

 

•

function derated

 

 

 

 

 

 

 

Gear shift

 

 

 

 

 

 

 

 

performance

 

 

 

 

 

 

 

 

derated for

 

 

 

 

 

 

 

 

some automatic

 

 

 

 

 

 

 

 

transmissions

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Short Circuit -

•

Yellow electronic

•

Faulty Engine Compression Brake

 

 

normal, or shorted

 

 

 

malfunction lamp

•

actuator

 

 

to low source

 

 

•

illuminated

Faulty harness

 

 

 

 

 

Compression

 

 

 

 

 

 

 

 

brake can not

 

 

 

 

 

 

 

•

be turned off

 

 

 

 

 

 

 

Engine stops

 

 

 

 

 

 

 

•

running

 

 

 

 

 

 

 

Engine impossible

 

 

 

 

 

 

 

 

to restart

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open Circuit

•

Yellow electronic

•

Faulty Engine Compression Brake

 

 

normal or open

 

 

 

malfunction lamp

•

actuator

 

 

circuit

 

 

•

illuminated

Faulty harness

 

 

 

 

 

Compression rake

 

 

 

 

 

 

 

 

can not be turned

 

 

 

 

 

 

 

•

on

 

 

 

 

 

 

 

Engine brake

 

 

 

 

 

 

 

•

function derated

 

 

 

 

 

 

 

Gear shift

 

 

 

 

 

 

 

 

performance

 

 

 

 

 

 

 

 

derated for

 

 

 

 

 

 

 

 

some automatic

 

 

 

 

 

 

 

 

transmission

 

 

 

 

 

 

 

 

boxes

 

 

 

 

 

 

 

 

 

 

 

46

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 1127, Engine Turbocharger Intake Manifold Pressure (IMP) – MID 128 PSID 98

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

Engine

•

MIL illuminated

•

EGR system failure

 

 

normal operational

 

Turbocharger

•

(13L engine only)

•

Faulty Turbocharger oulet pressure

 

 

range

 

boost pressure

Turbocharger

 

sensor

 

 

 

 

is too high

 

surge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

Engine

•

MIL illuminated

•

Air leak in turbocharger hoses, pipes,

 

 

normal operational

 

Turbocharger

•

(13L engine only)

•

brackets, cooler or components

 

 

range

 

boost pressure

Engine derate

EGR system fault

 

 

 

 

is too low

•

Engine slow to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

respond

 

 

 

 

 

 

 

 

 

 

 

FMI 10

•

Abnormal rate of

•

Poor Engine

•

MIL illuminated

•

Turbocharger inlet air system leak

 

 

change

 

Turbocharger

•

Engine power

•

Faulty Turbocharger

 

 

 

 

boost pressure

 

loss/re-

 

 

 

 

 

 

response

 

 

 

 

 

 

 

 

sponse/drivability

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 11

•

Root cause not

•

Variable Geometry

•

MIL illuminated

•

Variable Geometry Turbocharger fault

 

 

known

 

Turbocharger

 

 

 

 

 

 

 

 

control mode fault

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Variable Geometry

•

Engine power

•

Air leak in turbocharger hoses, pipes,

 

 

 

 

Turbocharger

 

loss/re-

•

brackets, cooler or components

 

 

 

 

control mode

 

sponse/drivability

EGR system fault

 

 

 

 

adjustment

 

 

•

Faulty Turbocharger oulet pressure

 

 

 

 

exceeded

 

 

 

 

 

 

 

 

 

•

sensor

 

 

 

 

 

 

 

Exhaust back pressure too high

FMI 14

•

Special instructions

•

Poor Engine

•

MIL illuminated

•

Air leak in turbocharger hoses, pipes,

 

 

 

 

Turbocharger

 

 

 

brackets, cooler or components

 

 

 

 

boost pressure

 

 

• Variable Geometry Turbocharger fault

 

 

 

 

response

 

 

•

Oil pressure fault

 

 

 

 

 

 

 

FMI 16

• Data valid but above

•

Engine

•

MIL illuminated

•

EGR system failure

 

 

normal operating

 

Turbocharger

•

(13L engine only)

•

Faulty sensor

 

 

range - Moderately

 

boost pressure

Turbocharger

 

 

 

 

severe level

 

is too high

 

surge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 18

• Data valid but below

•

Engine

•

MIL illuminated

•

Air leak in turbocharger hoses, pipes,

 

 

normal operating

 

Turbocharger

•

(13L engine only)

•

brackets, cooler or components

 

 

range - Moderately

 

boost pressure

Engine derate

EGR system failure

 

 

severe level

 

is too low

•

Engine slow to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

respond

 

 

 

 

 

 

 

 

 

 

 

47

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 1136, Engine Control Module (ECM) Temperature – MID 128 PPID 55

Type of

FMI Description:

 

Fault Condition:

Possible

Possible Cause

fault

 

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

 

•

Short to ground

•

N/A

•

Engine Control Module (ECM)

 

 

normal, or shorted

 

 

on the metering

 

 

 

 

 

 

to low source

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

 

•

Short to battery

•

N/A

•

Engine Control Module (ECM)

 

 

normal or open

 

 

in the metering

 

 

 

 

 

 

circuit

 

•

circuit

 

 

 

 

 

 

 

 

Open in the

 

 

 

 

 

 

 

 

 

metering circuit

 

 

 

 

 

 

 

 

• Open circuit in the

 

 

 

 

 

 

 

 

 

ground circuit

 

 

 

 

ECM SPN 1198, Anti–theft Random Number – MID 128 PID 224

 

 

 

 

 

 

Type of

FMI Description:

 

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

 

Symptoms:

 

 

FMI 2

•

Data erratic,

 

•

Engine Control

•

Yellow electronic

•

Security system failure

 

 

intermittent or

 

 

Module and

 

malfunction lamp

 

 

 

 

incorrect

 

 

Instrument Control

•

illuminated

 

 

 

 

 

 

 

Module security

Can start engine

 

 

 

 

 

 

 

codes do not

 

 

 

 

 

 

 

 

 

match

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

•

Bad intelligent

 

•

Security system

•

Yellow electronic

•

Security system failure

 

 

device or

 

 

not installed

 

malfunction lamp

 

 

 

 

component

 

 

 

•

illuminated

 

 

 

 

 

 

 

 

Can start engine

 

 

48

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 1231, SAE J1939 Data Link 2 – MID 128 PSID 229/232

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Circuit shorted +

•

MIL illuminated

•

Faulty harness

 

 

intermittent or

•

Circuit shorted –

•

Engine power loss

 

 

 

 

incorrect

•

Open circuit

•

No Aftertreatment

 

 

 

 

 

 

 

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

•

dosing

 

 

 

 

 

 

 

No variable

 

 

 

 

 

 

 

 

geometry engine

 

 

 

 

 

 

 

 

turbocharger

 

 

 

 

 

 

 

 

control

 

 

 

 

 

 

 

 

 

 

FMI 9

•

Abnormal update

•

Missing signal

•

MIL illuminated

• SAE J1939 data link

 

 

rate

 

from Transmission

•

Yellow electronic

•

Faulty harness or connectors

 

 

 

 

Control Module

 

malfunction lamp

•

DEF pump

 

 

 

 

(TCM)

 

 

 

 

 

 

•

illuminated

•

Aftertreatment Diesel Exhaust Fluid

 

 

 

 

 

No Aftertreatment

 

 

 

 

 

 

(DEF) control module

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 1265, Engine Piston Cooling Oil Pressure Actuator – MID 128 SID 85

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

Yellow electronic

•

Faulty harness

 

 

normal, or shorted

 

 

 

malfunction lamp

•

Faulty actuator

 

 

to high source

 

 

•

illuminated

 

 

 

 

 

 

 

Possible smoke

 

 

 

 

 

 

 

 

during start up

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted –

•

Red engine

•

Faulty harness

 

 

normal, or shorted

 

 

 

shutdown lamp

•

Faulty actuator

 

 

to low source

 

 

•

illuminated

 

 

 

 

 

 

 

Engine damage

 

 

 

 

 

 

 

 

can occur without

 

 

 

 

 

 

 

 

piston cooling

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

Yellow electronic

•

Faulty harness

 

 

normal or open

 

 

 

malfunction lamp

•

Faulty actuator

 

 

circuit

 

 

•

illuminated

 

 

 

 

 

 

 

Possible smoke

 

 

 

 

 

 

 

 

during start up

 

 

 

 

 

 

 

 

 

 

 

49

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 1322, Engine Misfire for Multiple Cylinders – MID 128 PSID 27

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 8

•

Abnormal frequency

•

Cylinder misfires

•

MIL illuminated

•

Engine fuel injectors

 

 

or pulse width or

 

detected in

•

Rough idle

 

 

 

 

period

 

multiple cylinders

 

 

 

 

FMI 31

•

Condition exists

•

Cylinder misfires

•

MIL illuminated

•

Engine fuel injectors

 

 

 

 

detected in

•

Rough idle

 

 

 

 

 

 

multiple cylinders

 

 

 

 

ECM SPN 1659, Engine Coolant System Thermostat – MID 128 PSID 109

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 7

•

Mechanical system

•

Thermostat stuck

•

Possible poor

•

Coolant thermostat

 

 

not responding or

 

closed

 

drivability

 

 

 

 

out of adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

•

Bad intelligent

•

Thermostat is

•

MIL illuminated

•

Coolant thermostat

 

 

device or

 

leaking or stuck

•

Longer engine

 

 

 

 

component

 

open

 

warm up time

 

 

 

 

 

 

 

•

 

 

 

 

 

 

 

Poor heat in cab

 

 

ECM SPN 1675, Engine Starter Mode – MID 128 SID 39

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

Starter

•

Engine will not

•

Starter is deactivated due to

 

 

normal operational

 

overheating

 

start

 

overheating

 

 

range - Most severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 7

•

Mechanical system

•

Transmission not

•

Engine will not

•

Starter is deactivated due to

 

 

not responding or

 

in neutral

 

start

 

overheating

 

 

out of adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

•

Abnormal rate of

•

Starter gear is

•

Engine will not

•

Starter is deactivated due to

 

 

change

 

stuck, engaged

 

start

 

overheating

 

 

 

 

with engine

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 14

•

Special instructions

•

PTO is engaged

•

Engine will not

•

Starter is deactivated due to

 

 

 

 

or switch on

 

start

 

overheating

50

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 1677, Aftertreatment DPF Auxiliary Heater Mode – MID 128 PSID 25

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

Truck has idled

•

Red engine

•

Extremely cold ambient temperatures

 

normal operational

 

too long without

 

shutdown lamp

•

PTO operated with limited exhaust

 

range — most

 

completing a

•

illuminated

 

temperatures

 

severe level

 

periodic heat

Engine derate

•

 

 

Engine turbocharger

 

 

 

mode

 

 

 

 

•

High temperature

•

Engine turbocharger compressor

 

 

 

 

 

spikes in DPF

 

bypass valve

 

 

 

 

 

when driving

 

 

 

 

 

 

 

 

 

 

 

 

 

is resumed or

 

 

 

 

 

 

 

during stationary

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

FMI 7

• Mechanical system

•

Truck has idled

•

Yellow electronic

•

Extremely cold ambient temperatures

 

not responding or

 

too long without

 

malfunction lamp

•

PTO operated with limited exhaust

 

out of adjustment

 

completing a

•

illuminated

 

temperatures

 

 

 

periodic heat

White exhaust

•

 

 

 

Engine turbocharger

 

 

 

mode

 

 

 

 

•

smoke

•

Engine turbocharger compressor

 

 

 

 

High temperature

 

 

 

 

 

bypass valve

 

 

 

 

 

spikes in DPF

 

 

 

 

 

 

 

when driving

 

 

 

 

 

 

 

is resumed or

 

 

 

 

 

 

 

during stationary

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

FMI 16

• Data valid but above

•

Truck has idled

•

Yellow electronic

•

Extremely cold ambient temperatures

 

normal operating

 

too long without

 

malfunction lamp

•

PTO operated with limited exhaust

 

range - Moderately

 

completing a

•

illuminated

 

temperatures

 

severe level

 

periodic heat

White exhaust

•

 

 

Engine turbocharger

 

 

 

mode

 

 

 

 

•

smoke

•

Engine turbocharger compressor

 

 

 

 

High temperature

 

 

 

 

 

bypass valve

 

 

 

 

 

spikes in DPF

 

 

 

 

 

 

 

when driving

 

 

 

 

 

 

 

is resumed or

 

 

 

 

 

 

 

during stationary

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

ECM SPN 1761, Aftertreatment Diesel Exhaust Fluid (DEF) Tank Level – PPID 278

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Short circuit high

•

N/A

•

DEF tank pickup assembly/sensor

 

 

normal, or shorted

 

side

 

 

 

failure

 

 

to high source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Short circuit +

•

Yellow electronic

•

DEF tank pickup assembly/sensor

 

 

normal or open

•

Open circuit

 

malfunction lamp

 

failure

 

 

circuit

 

 

 

illuminated

 

 

51

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 11

•

Root cause not

• DEF tank level low

•

Low DEF fluid

•

N/A

 

 

known

 

(driver warning)

 

lamp illuminated

 

 

FMI 14

•

Special Instructions

•

DEF tank almost

•

Low DEF fluid

•

N/A

 

 

 

 

empty (driver

•

lamp illuminated

 

 

 

 

 

 

warning)

No Aftertreatment

 

 

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

FMI 18

• Data valid but below

•

DEF tank almost

•

Low DEF fluid

•

N/A

 

 

normal operating

 

empty (driver

•

lamp illuminated

 

 

 

 

range - Moderately

 

warning)

No Aftertreatment

 

 

 

 

severe level

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 2003, Transmission Control Module (TCM) Status – MID 128 PSID 205

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

FMI 9

• Abnormal update

•

Missing signal

• N/A

• Data link error

 

rate

 

from Transmission

 

 

 

 

 

Control Module

 

 

 

 

 

(TCM)

 

 

 

 

 

 

 

ECM SPN 2017, Cruise Control Status – MID 128 PID 85

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

FMI 9

• Abnormal update

•

Missing (Cruise

• Cruise Control

• No clutch information to Engine Control

 

rate

 

Control) signal

does not work

Module (ECM) from SAE J1939 data

 

 

 

from VECU

 

link

 

 

 

 

 

 

ECM SPN 2029, Invalid or Missing Data from Vehicle ECU – MID 128 PSID 201

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 8

•

Abnormal frequency

•

No contact with

•

Yellow electronic

•

Faulty harness

 

 

or pulse width or

 

VECU

 

malfunction lamp

 

 

 

 

period

 

 

•

illuminated

 

 

 

 

 

 

 

PTO, engine

 

 

 

 

 

 

 

 

compression

 

 

 

 

 

 

 

 

brake and cruise

 

 

 

 

 

 

 

 

control do not

 

 

 

 

 

 

 

 

work

 

 

 

 

 

 

 

 

 

 

 

FMI 9

•

Abnormal update

•

Missing signal

•

MIL illuminated

•

Faulty harness

 

 

rate

 

from cluster

 

(13L engine only)

 

 

52

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 2629, Engine Turbocharger Compressor Outlet Temperature – MID 128 PID 404

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

Estimated engine

•

Engine derate

•

High ambient temperature

 

 

normal operational

 

turbocharger

 

 

•

Low barometric pressure

 

 

range - Most severe

 

discharge

 

 

• Leak in engine turbocharger inlet tube

 

 

level

 

temperature error.

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Engine

•

Engine derate

• Engine turbocharger outlet temperature

 

 

intermittent or

 

turbocharger

•

MIL illuminated

 

sensor

 

 

incorrect

 

outlet temperature

 

 

 

 

 

 

 

 

signal believed to

 

 

 

 

 

 

 

 

be not valid (high)

 

 

 

 

 

 

 

 

(plausibility fault)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Short circuit -,

•

MIL illuminated

•

Faulty sensor

 

 

normal, or shorted

 

measuring line

•

Yellow electronic

•

Faulty harness

 

 

to low source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Short circuit +,

•

MIL illuminated

•

Faulty sensor

 

 

normal or open

•

measuring line

•

Yellow electronic

•

Faulty harness

 

 

circuit

Open circuit

 

malfunction lamp

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Sensor out of

•

MIL illuminated

•

Faulty sensor

 

 

 

 

range

 

 

 

 

FMI 15

• Data valid but above

•

Sensor out of

•

MIL illuminated

•

Faulty sensor

 

 

normal operating

 

range

 

 

 

 

 

 

range - Least severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

• Data valid but below

•

Sensor out of

•

MIL illuminated

•

Faulty sensor

 

 

normal operating

 

range

 

 

 

 

 

 

range - Least severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 2659, Engine Exhaust Gas Recirculation (EGR) Mass Flow Rate

– MID 128 PPID 35

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

FMI 0

• Data valid but above

• EGR flow is too

•

MIL illuminated

• Faulty EGR system

 

normal operational

high

•

Exhaust smoke

 

 

range

 

 

 

 

53

Group 28

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

EGR flow is too

•

MIL illuminated

•

Faulty EGR system

 

normal operational

 

low

 

 

•

Clogged EGR cooler

 

range

 

 

 

 

 

 

FMI 16

• Data valid but above

•

EGR flow is too

•

MIL illuminated

•

Faulty EGR system

 

normal operating

 

high

•

Exhaust smoke

•

Faulty harness or connector

 

range - Moderately

 

 

 

 

 

 

 

severe level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 18

• Data valid but below

•

EGR flow is too

•

MIL illuminated

•

Faulty EGR system

 

normal operating

 

low

 

 

•

Clogged EGR cooler

 

range - Moderately

 

 

 

 

•

Faulty harness or connector

 

severe level

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 2791, Engine Exhaust Gas Recirculation (EGR) Valve Control – MID 128 SID 146

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Stuck EGR valve

•

MIL illuminated

•

Faulty harness or connector

 

 

normal, or shorted

•

EGR valve circuit

•

Engine derate

•

Faulty EGR valve

 

 

to high source

 

shorted +

 

 

 

 

 

 

 

•

 

 

 

 

 

 

 

EGR valve circuit

 

 

 

 

 

 

 

 

shorted to –

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open EGR valve

•

MIL illuminated

•

Faulty harness or connector

 

 

normal or open

 

circuit

•

Engine derate

•

Faulty EGR valve

 

 

circuit

 

 

 

 

 

 

ECM SPN 2836, Battery Potential/Switched Voltage – MID 128 PSID 49

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Battery voltage

•

N/A

•

Faulty cab or chassis harness

 

 

normal, or shorted

 

too high

 

 

•

Charging system fault

 

 

to high source

 

 

 

 

•

External charger

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Battery voltage

•

Starter will not

•

Faulty cab or chassis harness

 

 

normal, or shorted

 

too low

 

crank

•

Charging system fault

 

 

to low source

 

 

 

 

•

Battery

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

Fuse

54

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3031, Aftertreatment Diesel Exhaust Fluid (DEF) Tank Temperature – MID 128 PPID 274

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

Aftertreatment

•

MIL illuminated

•

DEF tank pickup assembly/sensor

 

 

normal operational

 

Diesel Exhaust

•

No Aftertreatment

 

failure

 

 

range - Most severe

 

Fluid (DEF) tank

 

Diesel Exhaust

 

 

 

 

level

 

temperature too

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

high

 

 

 

 

 

 

•

 

dosing

 

 

 

 

 

Date data

 

 

 

 

 

 

 

 

 

 

 

 

 

 

message missing

 

 

 

 

 

 

 

 

on SAE J1587

 

 

 

 

 

 

 

 

data link. (Cluster

 

 

 

 

 

 

 

 

error).

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Short Circuit -

•

MIL illuminated

•

DEF tank pickup assembly/sensor

 

 

normal, or shorted

 

 

 

 

•

failure

 

 

to low source

 

 

 

 

DEF tank pickup asssembly/sensor

 

 

 

 

 

 

 

 

wiring or connectors

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Short Circuit +

•

MIL illuminated

•

DEF tank pickup assembly/sensor

 

 

normal or open

•

Open Circuit

 

 

•

failure

 

 

circuit

 

 

 

 

DEF tank pickup assembly/sensor

 

 

 

 

 

 

 

 

wiring or connectors

 

 

 

 

 

 

 

 

 

FMI 8

•

Abnormal frequency

•

Sensor ripple is

•

N/A

•

DEF tank pickup assembly/sensor

 

 

or pulse width or

 

not too high

 

 

•

failure

 

 

period

 

 

 

 

DEF tank pickup ‘assembly/sensor

 

 

 

 

 

 

 

 

wiring or connectors

 

 

 

 

 

ECM SPN 3064, Aftertreatment DPF System Monitor – MID 128 PPID 326

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

Moderately high

•

Yellow electronic

•

Diesel Particulate Filter (DPF) clogged

 

 

normal operational

 

soot load

 

malfunction lamp

•

After Treatment Fuel Injector clogged

 

 

range - Most severe

 

 

•

illuminated

•

Regeneration disabled by driver or

 

 

level

 

 

Medium to high

 

 

 

 

 

 

other component

 

 

 

 

 

 

engine derate

 

 

FMI 10

•

Abnormal rate of

•

Soot loading high

•

Yellow electronic

•

No error, condition occurs during heavy

 

 

change

 

due to heavy

 

malfunction lamp

 

load or use with high soot loading

 

 

 

 

load or use (no

•

illuminated

 

 

 

 

 

 

problem)

Engine derate

 

 

FMI 11

•

Root cause not

•

Critically high soot

•

Red engine

•

Diesel Particulate Filter (DPF) clogged

 

 

known

 

load

 

shutdown lamp

•

Aftertreatment hydrocarbon doser

 

 

 

 

 

•

illuminated

 

(injector)

 

 

 

 

 

High engine

•

 

 

 

 

 

Regeneration disabled by driver or

 

 

 

 

 

•

derate

 

other component

 

 

 

 

 

Engine derate

 

 

 

 

 

 

 

 

55

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3216, Aftertreatment Intake NOx – MID 128 PPID 348

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Inlet NOx sensor

•

MIL illuminated

•

Engine out NOx high

 

 

intermittent or

 

error (plausibility)

 

 

•

Faulty NOx sensor

 

 

incorrect

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Short Circuit, NOx

•

MIL illuminated

•

Faulty wiring between NOx sensor and

 

 

normal, or shorted

 

signal

 

 

•

NOx sensor ECU

 

 

to high source

 

 

 

 

Faulty NOx sensor

FMI 5

•

Current below

•

Open Circuit, NOx

•

MIL illuminated

•

Faulty wiring between NOx sensor and

 

 

normal or open

 

signal

 

 

•

NOx sensor ECU

 

 

circuit

 

 

 

 

Faulty NOx sensor

FMI 9

•

Abnormal update

•

Missing signal

•

MIL illuminated

•

Loss of communication from NOx

 

 

rate

 

from NOx sensor

•

Yellow electronic

 

sensor ECU and Engine Control

 

 

 

 

 

 

malfunction lamp

 

Module (ECM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 11

•

Root cause not

•

NOx sensor

•

MIL illuminated

•

Faulty NOx sensor

 

 

known

 

measures near

 

 

 

 

 

 

 

 

zero for long time

 

 

 

 

 

 

 

 

with high load

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

•

Bad intelligent

•

NOx-sensor signal

•

MIL illuminated

•

Faulty NOx sensor

 

 

device or

 

corrupt (incorrect

 

 

 

 

 

 

component

 

value)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

NOx-sensor

•

MIL illuminated

•

Faulty NOx sensor

 

 

 

 

activation

 

 

 

 

 

 

 

 

(incorrect value)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 14

•

Special instructions

•

Missing signal

•

MIL illuminated

•

Voltage to NOx sensor is too high or

 

 

 

 

from sensor due

 

 

•

too low

 

 

 

 

to battery voltage

 

 

Faulty harness to sensor

ECM SPN 3226, Aftertreatment Outlet NOx – MID 128 PPID 270/ PSID 90

MID 233 Fault code sent by MID 128 Engine control unit

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause

fault

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Inlet NOx sensor

•

MIL illuminated

•

Engine out NOx high

 

 

intermittent or

•

error (plausibility)

 

 

•

Faulty NOx sensor

 

 

incorrect

Mismatch between

 

 

•

Aftertreatment Diesel Exhaust Fluid

 

 

 

 

 

 

 

 

 

sensors

 

 

 

(DEF) quality

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Short Circuit, NOx

•

MIL illuminated

•

Faulty wiring between NOx sensor and

 

 

normal or shorted

 

signal

 

 

•

NOx sensor ECU

 

 

to high source

 

 

 

 

Faulty NOx sensor

FMI 5

•

Current below

•

Open Circuit, NOx

•

MIL illuminated

•

Faulty wiring between NOx sensor and

 

 

normal or open

 

signal

 

 

•

NOx sensor ECU

 

 

circuit

 

 

 

 

Faulty NOx sensor

56

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

MID 233 Fault code sent by MID 128 Engine control unit (cont’d.)

FMI 9

•

Abnormal update

•

Missing signal

•

MIL illuminated

•

Loss of communication from NOx

 

 

rate

 

from NOx sensor

•

Yellow electronic

 

sensor ECU and Engine Control

 

 

 

 

 

 

malfunction lamp

 

Module (ECM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 11

•

Root cause not

•

NOx sensor

•

MIL illuminated

•

Faulty NOx sensor

 

 

known

 

measures near

 

 

 

 

 

 

 

 

zero for long time

 

 

 

 

 

 

 

 

with high load

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

•

Bad intelligent

•

NOx-sensor signal

•

MIL illuminated

•

Faulty NOx sensor

 

 

device or

 

corrupt (incorrect

 

 

 

 

 

 

component

 

value)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

NOx-sensor

•

MIL illuminated

•

Faulty NOx sensor

 

 

 

 

activation

 

 

 

 

 

 

 

 

(incorrect value)

 

 

 

 

 

 

 

 

 

 

 

 

FMI 14

•

Special instructions

•

Missing signal

•

MIL illuminated

• Voltage to NOx sensor is too high or

 

 

 

 

from sensor due to

 

 

 

too low

 

 

 

 

battery voltage

 

 

• Faulty harness to sensor

FMI 31

•

Condition exists

•

Inlet NOx sensor

•

MIL illuminated

• Engine out NOx high

 

 

 

•

error

 

 

•

Faulty NOx sensor

 

 

 

Mismatch between

 

 

•

Aftertreatment Diesel Exhaust Fluid

 

 

 

 

sensors

 

 

 

(DEF) quality

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3245, Aftertreatment DPF Outlet Temperature – MID 128 PPID 436

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

Temperature

•

Low engine power

•

Restricted Catalyst

 

 

normal operational

 

critically too high

 

 

•

Intake air leak

 

 

range - Most severe

 

 

 

 

•

Faulty sensor

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Sensor is

•

MIL illuminated

•

Faulty sensor

 

 

intermittent or

 

not rational

•

Regeneration not

•

Exhaust system leak

 

 

incorrect

 

(plausibility)

 

possible

•

Faulty harness connectors or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connections

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

• Short to ground on

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

the metering side

•

Regeneration not

•

Faulty sensor

 

 

to low source

 

of the circuit

 

possible

• Aftertreatment control module (ACM)

 

 

 

 

 

 

57

Group 28

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

• Current below

•

Short to battery on

•

MIL illuminated

•

Faulty harness

 

normal or open

 

the metering side

 

 

•

Faulty sensor

 

circuit

•

of the circuit

 

 

• Aftertreatment control module (ACM)

 

 

Open in the

 

 

 

 

 

 

 

 

 

 

 

metering side of

 

 

 

 

 

 

•

the circuit

 

 

 

 

 

 

Open in the

 

 

 

 

 

 

 

ground side of

 

 

 

 

 

 

 

the circuit

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

• Data valid but above

•

Temperature

•

MIL illuminated

•

Faulty harness

 

normal operating

 

sensor is out of

 

 

•

Faulty sensor

 

range - Least severe

•

range (high)

 

 

 

 

 

level

Sensor indicates a

 

 

 

 

 

 

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3249, Aftertreatment DPF Intake Temperature – MID 128 PPID 387

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Sensor is

•

MIL illuminated

•

Faulty harness

 

 

intermittent or

 

not rational

•

Aborted

•

Faulty harness connectors or

 

 

incorrect

 

(plausibility)

 

regeneration

 

connections

 

 

 

 

 

 

•

 

 

 

 

 

 

 

Exhaust system leak

 

 

 

 

 

 

 

•

Faulty sensor

FMI 4

•

Voltage below

•

Short to ground on

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

the metering side

•

Aborted

•

Faulty sensor

 

 

to low source

 

of the circuit

 

regeneration

•

Aftertreatment control module (ACM)

 

 

 

 

 

 

FMI 5

•

Current below

•

Short to battery on

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

the metering side

•

Regeneration not

•

Faulty sensor

 

 

circuit

•

of the circuit

 

possible

•

Aftertreatment control module (ACM)

 

 

 

Open in the

 

 

 

 

 

 

 

 

 

 

 

 

metering side of

 

 

 

 

 

 

 

•

the circuit

 

 

 

 

 

 

 

Open in the

 

 

 

 

 

 

 

 

ground side of

 

 

 

 

 

 

 

 

the circuit

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

• Data valid but above

•

Temperature

•

MIL illuminated

•

Faulty harness

 

 

normal operating

 

sensor is out of

 

 

•

Faulty sensor

 

 

range - Least severe

•

range (high)

 

 

 

 

 

 

level

Sensor indicates a

 

 

 

 

 

 

 

 

invalid value

 

 

 

 

 

 

 

 

 

 

 

 

 

58

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3250, Aftertreatment Diesel Particulate Filter (DPF) Intermediate Gas Temperature – MID 128 PPID 440/ PSID 22

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

Maximum

•

Yellow electronic

•

Malfunction in aftertreatment DPF

 

 

normal operational

 

allowed multiple

 

malfunction lamp

 

burner hydrocarbon dosing system

 

 

range - Most severe

 

aftertreatment DPF

•

illuminated

 

 

 

 

level

 

burner flame loses

Regeneration not

 

 

 

 

 

 

 

 

possible, need

 

 

 

 

 

 

 

 

scab tool to reset

 

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Aftertreatment

•

MIL illuminated

•

Faulty sensor

 

 

intermittent or

 

spark assisted

•

Yellow electronic

 

 

 

 

incorrect

 

DPF flame

 

malfunction lamp

 

 

 

 

 

 

temperature

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

sensor value

•

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

deemed not

 

 

 

 

 

 

plausible

 

possible

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

• Circuit shorted to +

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

 

•

Yellow electronic

•

Faulty sensor

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

 

•

Yellow electronic

•

Faulty sensor

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

FMI 9

•

Abnormal update

•

Aftertreatment

•

Yellow electronic

• Faulty in Aftertreatment DPF burner

 

 

rate

 

DPF burner flame

 

malfunction lamp

 

fuel system

 

 

 

 

temperature not

 

illuminated

 

 

 

 

 

 

controllable

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

•

Abnormal rate of

•

Maximum

•

Yellow electronic

•

Malfunction in aftertreatment DPF

 

 

change

 

allowed multiple

 

malfunction lamp

 

burner dosing system

 

 

 

 

aftertreatment DPF

•

illuminated

 

 

 

 

 

 

burner flame loses

Regeneration not

 

 

 

 

 

 

 

 

possible, need

 

 

 

 

 

 

 

 

scab tool to reset

 

 

 

 

 

 

 

 

 

 

 

FMI 11

•

Failure mode not

•

Single

•

Yellow electronic

•

Malfunction in aftertreatment DPF

 

 

identifiable

 

aftertreatment DPF

 

malfunction lamp

 

burner dosing system

 

 

 

 

burner flame lose

•

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

59

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Aftertreatment

•

N/A

• Faulty in aftertreatment DPF burner

 

 

 

 

spark assisted

 

 

air system

 

 

 

 

DPF flame

 

 

 

 

 

 

 

temperature not

 

 

 

 

 

 

 

controllable

 

 

 

 

 

 

 

 

 

 

 

FMI 14

•

Out of calibration

•

Single

•

Yellow electronic

• Malfunction in aftertreatment DPF

 

 

 

 

aftertreatment DPF

 

malfunction lamp

burner dosing system

 

 

 

 

burner flame lose

•

illuminated

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

ECM SPN 3251, Aftertreatment DPF Differential Pressure – MID 128 PID 81

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

Critically high

•

Engine derate

•

Aftertreatment diesel particulate filter

 

 

normal operational

 

pressure

•

Red engine

 

(DPF) differential pressure sensor

 

 

range

 

 

 

shutdown lamp

 

failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Sensor is not

•

MIL illuminated

•

Aftertreatment diesel particulate filter

 

 

intermittent or

 

rational

 

 

 

(DPF) differential pressure sensor

 

 

incorrect

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

• Short to battery on

•

MIL illuminated

•

Aftertreatment diesel particulate filter

 

 

normal, or shorted

•

the metering side

 

 

 

(DPF) differential pressure sensor

 

 

to high source

Open in the

 

 

 

failure

 

 

 

 

ground line

 

 

• Faulty aftertreatment diesel particulate

 

 

 

 

 

 

 

 

filter (DPF) differential pressure sensor

 

 

 

 

 

 

 

•

connector

 

 

 

 

 

 

 

Faulty harness

FMI 5

•

Current below

•

Open in 5 volt

•

MIL illuminated

•

Aftertreatment diesel particulate filter

 

 

normal or open

 

supply line

 

 

 

(DPF) differential pressure sensor

 

 

circuit

• Short to ground in

 

 

•

failure

 

 

 

•

metering line

 

 

Faulty harness

 

 

 

Open in metering

 

 

 

 

 

 

 

 

line

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

• Data valid but above

•

Moderately high

•

Engine derate

•

Aftertreatment diesel particulate filter

 

 

normal operating

 

pressure

 

 

 

(DPF) differential pressure sensor

 

 

range - Moderately

 

 

 

 

 

failure

 

 

severe level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3363, Aftertreatment Diesel Exhaust Fluid (DEF) Tank Heater

– MID 128 PSID 75

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Commanded

•

N/A

• Faulty harness or connectors

 

 

intermittent or

 

valve position is

 

 

•

Aftertreatment DEF tank temperature

 

 

incorrect

 

not plausible

 

 

 

sensor

 

 

 

 

 

 

 

• Aftertreatment DEF tank heating valve

FMI 3

•

Voltage above

•

Circuit shorted +

•

N/A

•

Aftertreatment DEF pump assembly

 

 

normal, or shorted

 

 

 

 

 

 

 

 

to high source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted –

•

N/A

•

Aftertreatment DEF pump assembly

 

 

normal, or shorted

•

Open circuit

 

 

 

 

 

 

to low source

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

N/A

•

Aftertreatment DEF pump assembly

 

 

normal or open

 

 

 

 

 

 

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3471, Aftertreatment Fuel Pressure Control Actuator/ MP8 Engine– MID 128 PPID 328

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted to

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

battery

•

Yellow electronic

•

Actuator failure

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted to

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

ground

•

Yellow electronic

•

Actuator failure

 

 

to low source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

 

•

Yellow electronic

•

Actuator failure

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

61

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 7

•

Mechanical system

•

Aftertreatment

•

MIL illuminated

• Fuel shut off valve stuck open

 

 

not responding or

 

hydrocarbon

•

Yellow electronic

•

Faulty fuel pressure sensor

 

 

out of adjustment

 

doser fuel

 

malfunction lamp

 

 

 

 

 

 

pressure too low

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

•

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 14

•

Special instructions

•

Aftertreatment

•

MIL illuminated

•

Fuel shut off valve leakage

 

 

 

 

hydrocarbon

•

Yellow electronic

 

 

 

 

 

 

doser fuel

 

malfunction lamp

 

 

 

 

 

 

pressure too high

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

•

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3471, Aftertreatment Fuel Pressure Control Actuator/ MP7 Engine

– MID 128 PSID 111

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted to

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

battery

•

Yellow electronic

•

Faulty connector

 

 

to high source

 

 

 

malfunction lamp

• Faulty aftertreatment fuel pump

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted to

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

ground

•

Yellow electronic

•

Faulty connector

 

 

to low source

 

 

 

malfunction lamp

• Faulty aftertreatment fuel pump

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

 

•

Yellow electronic

•

Faulty connector

 

 

circuit

 

 

 

malfunction lamp

• Faulty aftertreatment fuel pump

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

62

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

•

Bad intelligent

•

Aftertreatment

•

MIL illuminated

• Faulty aftertreatment fuel pump

 

 

device or

 

DPF fuel control

•

Yellow electronic

 

 

 

component

 

valve fuel

 

malfunction lamp

 

 

 

 

 

pressure too low

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

•

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

FMI 14

•

Special instructions

•

Aftertreatment

•

MIL illuminated

• Faulty harness

 

 

 

 

DPF fuel control

•

Yellow electronic

• Faulty aftertreatment fuel pump

 

 

 

 

valve fuel

 

malfunction lamp

 

 

 

 

 

pressure too high

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

•

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

ECM SPN 3472, Aftertreatment Diesel Particulate Filter (DPF) Air Pressure Control Actuator– MID 128 PSID 58

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted to

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

+

•

Yellow electronic

•

Faulty air shutoff valve

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

•

regeneration

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted to

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

–

•

Yellow electronic

•

Faulty air shutoff valve

 

 

to low source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

 

•

Yellow electronic

•

Faulty air shutoff valve

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

•

regeneration

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

63

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3473, Aftertreatment Failed to Ignite – MID 128 PSID 22

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 7

•

Mechanical system

•

Multiple failed

•

Yellow electronic

• Faulty aftertreatment DPF ignition coil

 

 

not responding or

 

aftertreatment

 

malfunction lamp

•

Aftertreatment DPF burner system

 

 

out of adjustment

 

diesel particulate

•

illuminated

 

malfunction

 

 

 

 

filter (DPF) ignition

Aborted

•

 

 

 

 

Hardware failure

 

 

 

 

failures

 

 

 

 

 

 

regeneration

 

 

FMI 14

•

Special instructions

•

N/A

•

Yellow electronic

•

Aftertreatment ignition system

 

 

 

 

 

 

malfunction lamp

 

malfunction

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3480, Aftertreatment Diesel Particulate Filter (DPF) Fuel Pressure/ MP8 Engine – MID 128 PPID 437/PSID 108

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

DPF fuel

•

MIL illuminated

• Faulty aftertreatment fuel shut off valve

 

 

intermittent or

 

pressure sensor

•

Yellow electronic

•

Faulty DPF fuel pressure sensor

 

 

incorrect

 

is not rational

 

malfunction lamp

•

Air in fuel

 

 

 

 

(plausibility)

 

 

 

 

•

Aftertreatment

•

illuminated

•

Fuel filter

 

 

 

Regeneration not

 

 

 

 

hydrocarbon doser

 

possible

•

Aftertreatment fuel pump

 

 

 

 

fuel pressure too

 

 

 

 

 

 

 

 

low

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

• Short to battery on

•

MIL illuminated

•

Faulty harness

 

 

normal or shorted to

•

the metering side

•

Yellow electronic

•

Faulty DPF fuel pressure sensor

 

 

high source

Open in the

 

malfunction lamp

 

 

 

 

 

 

ground line

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

• Open circuit in the

•

MIL illuminated

•

Faulty harness

 

 

normal or open

•

5 volt supply

•

Yellow electronic

•

Faulty DPF fuel pressure sensor

 

 

circuit

Short circuit to

 

malfunction lamp

 

 

 

 

 

 

ground in the

•

illuminated

 

 

 

 

 

 

metering line

Regeneration not

 

 

 

 

 

• Open circuit in the

 

possible

 

 

 

 

 

 

metering line

 

 

 

 

FMI 7

•

Mechanical system

•

Mechanical

•

MIL illuminated

•

Faulty aftertreatment hydrocarbon

 

 

not responding or

 

problem

•

Engine derate

•

doser system

 

 

out of adjustment

 

 

•

Possible engine

Aftertreatment hydrocarbon doser

 

 

 

 

 

 

 

 

 

 

•

shutdown

• Faulty aftertreatment fuel shut off valve

 

 

 

 

 

Regeneration not

•

Aftertreatment fuel pump

 

 

 

 

 

 

possible

 

 

64

Group 28

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 10

• Abnormal rate of

•

Aftertreatment

•

MIL illuminated

• Faulty DPF fuel pressure sensor

 

change

 

hydrocarbon doser

•

Yellow electronic

• Faulty aftertreatment fuel shut off valve

 

 

 

fuel pressure

 

malfunction lamp

• Aftertreatment hydrocarbon doser

 

 

 

sensor stuck

 

 

 

•

Aftertreatment

•

illuminated

 

 

 

Regeneration not

 

 

 

 

hydrocarbon doser

 

possible

 

 

 

 

fuel pressure too

 

 

 

 

 

 

 

 

 

 

 

high

 

 

 

 

 

 

 

 

 

 

FMI 15

• Data valid but above

•

Fuel pressure

•

MIL illuminated

• Faulty fuel pressure sensor

 

normal operating

 

sensor is out of

•

Regeneration not

• Faulty harness

 

range - Least severe

•

range

 

possible

 

 

level

Sensor indicates a

 

 

 

 

 

 

 

 

 

invalid value

 

 

 

 

 

 

 

 

 

 

ECM SPN 3480, Aftertreatment Diesel Particulate Filter (DPF) Fuel Pressure/ MP7 Engine – MID 128 PPID 437

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

Aftertreatment

•

MIL illuminated

•

Faulty DPF fuel pressure sensor

 

 

intermittent or

 

DPF fuel control

•

Yellow electronic

 

 

 

 

incorrect

 

valve pressure too

 

malfunction lamp

 

 

 

 

 

 

low

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

•

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted to

•

Yellow electronic

•

Faulty harness

 

 

normal, or shorted

 

+

 

malfunction lamp

•

Faulty DPF fuel pressure sensor

 

 

to high source

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

Yellow electronic

•

Faulty harness

 

 

normal or open

 

 

 

malfunction lamp

•

Faulty DPF fuel pressure sensor

 

 

circuit

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

FMI 7

•

Mechanical system

•

Fuel pressure

•

Yellow electronic

• Faulty fuel pressure regulator

 

 

not responding or

 

either too high or

 

malfunction lamp

•

Aftertreatment DPF atomization

 

 

out of adjustment

 

low

•

illuminated

 

module (fuel pressure regulator)

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

Possible soot

 

 

 

 

 

 

 

 

buildup

 

 

 

 

 

 

 

 

 

 

 

65

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3482, Aftertreatment Diesel Particulate Filter (DPF) Fuel Shutoff Valve – MID 128 PPID 328

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

 

•

Yellow electronic

•

Faulty fuel shutoff valve

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

Failed

 

 

 

 

 

 

 

•

regeneration

 

 

 

 

 

 

 

Soot build up

 

 

FMI 4

•

Voltage below

•

Circuit shorted –

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

 

•

Yellow electronic

•

Faulty fuel shut off valve

 

 

to low source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

Soot build up

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

 

•

Yellow electronic

•

Faulty fuel shut off valve

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

Failed

 

 

 

 

 

 

 

•

regeneration

 

 

 

 

 

 

 

Soot build up

 

 

FMI 7

•

Mechanical system

•

Fuel pressure

•

Yellow electronic

• Faulty fuel pressure sensor

 

 

not responding or

 

>620 kPa (90 psi)

 

malfunction lamp

•

Fuel shutoff valve stuck open

 

 

out of adjustment

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

Soot build up

 

 

ECM SPN 3483, Aftertreatment Regeneration Status – MID 128 PSID 47

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

Unable to

•

MIL illuminated

•

Aftertreatment hydrocarbon doser

 

 

normal operational

 

achieve needed

•

Possible

 

clogged

 

 

range - Most severe

 

aftertreatment

 

incomplete

• Aftertreatment hydrocarbon doser fuel

 

 

level

 

temperature

 

regeneration

 

pressure too low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

Aftertreatment

•

MIL illuminated

•

Aftertreatment hydrocarbon doser

 

 

normal operational

 

temperature too

•

Possible

•

clogged

 

 

range

 

high

 

incomplete

Aftertreatment hydrocarbon doser fuel

 

 

 

 

 

 

regeneration

•

pressure too high

 

 

 

 

 

 

 

Injector leakage (engine)

FMI 10

•

Abnormal rate of

•

Regeneration

•

MIL illuminated

•

Aftertreatment hydrocarbon doser

 

 

change

 

period too long

•

Regeneration

•

Air leakage

 

 

 

 

 

 

frequency too

•

Faulty injector(s) (engine)

 

 

 

 

 

 

high

 

 

FMI 12

•

Bad intelligent

•

Regeneration

•

N/A

•

Aftertreatment hydrocarbon doser

 

 

device or

 

efficiency too low

 

 

•

clogged

 

 

component

 

 

 

 

Diesel Particulate Filter (DPF) catalyst

 

 

 

 

 

 

 

 

damaged

 

 

 

 

 

 

 

• Diesel Particulate Filter (DPF) catalyst

 

 

 

 

 

 

 

 

clogged

FMI 13

•

Out of Calibration

•

Regeneration

•

MIL illuminated

•

Aftertreatment hydrocarbon doser

 

 

 

 

period too long

•

Regeneration

•

Air leakage

 

 

 

 

 

 

frequency too

•

Fuel line clogged

 

 

 

 

 

 

high

 

 

FMI 15

• Data valid but above

•

Unable to

•

MIL illuminated

•

Aftertreatment hydrocarbon doser

 

 

normal operating

 

achieve needed

•

Possible

•

clogged

 

 

range - Least severe

 

temperature

 

incomplete

Aftertreatment hydrocarbon doser fuel

 

 

level

 

 

 

regeneration

 

pressure too low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

• Data valid but below

•

Aftertreatment

•

MIL illuminated

•

Aftertreatment hydrocarbon doser

 

 

normal operating

 

temperature too

•

Possible

•

clogged

 

 

range - Least severe

 

high

 

incomplete

Aftertreatment hydrocarbon doser fuel

 

 

level

 

 

 

regeneration

 

pressure too high

 

 

 

 

 

 

•

 

 

 

 

 

 

 

Injector leakage (engine)

FMI 31

•

Condition exists

•

Regeneration

•

MIL illuminated

•

Aftertreatment hydrocarbon doser

 

 

 

 

period too long

•

Regeneration

•

Air leakage

 

 

 

 

 

 

frequency too

•

Fuel line clogged

 

 

 

 

 

 

high

 

 

ECM SPN 3484, Aftertreatment Ignition – MID 128 PSID 110/PSID 127

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

N/A

•

MIL illuminated

•

Faulty harness

 

 

normal operational

 

 

•

Yellow electronic

•

Faulty aftertreatment DPF coil

 

 

range - Most severe

 

 

 

malfunction lamp

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

•

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

 

 

67

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

N/A

•

MIL illuminated

• Faulty harness

 

 

normal operational

 

 

•

Yellow electronic

• Faulty aftertreatment DPF coil

 

 

range - Most severe

 

 

 

malfunction lamp

 

 

 

level

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

•

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

FMI 2

•

Data erratic,

•

N/A

•

MIL illuminated

• Faulty harness

 

 

intermittent or

 

 

•

Yellow electronic

• Faulty aftertreatment DPF coil

 

 

incorrect

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted to

•

MIL illuminated

• Faulty harness

 

 

normal, or shorted

 

+

•

Yellow electronic

• Faulty aftertreatment DPF coil

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted to

•

MIL illuminated

• Faulty harness

 

 

normal, or shorted

 

–

•

Yellow electronic

• Faulty aftertreatment DPF coil

 

 

to low source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

• Faulty harness

 

 

normal or open

 

 

•

Yellow electronic

• Faulty aftertreatment DPF coil

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

regeneration

 

 

 

 

 

 

 

 

 

ECM SPN 3485, Aftertreatment Diesel Particulate Filter (DPF) Atomization Air Pressure – MID 128 PPID 277

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

FMI 2

• Data erratic,

• Aftertreatment

•

MIL illuminated

•

Faulty sensor

 

intermittent or

DPF differential

•

Yellow electronic

•

Aftertreatment DPF air shutoff valve

 

incorrect

pressure too low

 

malfunction lamp

 

stuck

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

Regeneration not

 

 

 

 

 

•

possible

 

 

 

 

 

Soot build up

 

 

 

 

 

 

 

 

 

68

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

 

•

Yellow electronic

•

Faulty connector

 

 

to high source

 

 

 

malfunction lamp

•

Faulty sensor

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

Soot build up

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

 

•

Yellow electronic

•

Faulty connector

 

 

circuit

 

 

 

malfunction lamp

•

Faulty sensor

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

Soot build up

 

 

FMI 7

•

Mechanical system

•

Air pressure

•

Yellow electronic

• Faulty aftertreatment DPF atomization

 

 

not responding or

 

mechanical

 

malfunction lamp

 

module air pressure regulator

 

 

out of adjustment

 

regulator fault

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

Soot build up

 

 

FMI 10

•

Abnormal rate of

•

Aftertreatment

•

MIL illuminated

• Clogged internal bleed orifice

 

 

change

 

DPF atomization

•

Yellow electronic

 

 

 

 

 

 

module, air bleed

 

malfunction lamp

 

 

 

 

 

 

orifice fault

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

•

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

Soot build up

 

 

FMI 14

•

Special instructions

•

Air pressure

•

MIL illuminated

• Aftertreatment DPF air shutoff valve

 

 

 

 

sensor or

•

Yellow electronic

•

Faulty air pressure sensor

 

 

 

 

aftertreatment

 

malfunction lamp

• Faulty atomization air valve

 

 

 

 

DPF atomization

 

 

 

 

 

module air valve

•

illuminated

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

fault

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

Soot build up

 

 

ECM SPN 3489, Aftertreatment Air Enable Actuator – MID 128 PSID 122

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 2

•

Data erratic,

•

Exhaust oxygen

•

MIL illuminated

•

Faulty combustion air valve

 

 

intermittent or

 

deemed too low

•

Yellow electronic

 

 

 

 

incorrect

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

Possible soot

 

 

 

 

 

 

 

 

buildup

 

 

 

 

 

 

 

 

 

 

 

69

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted to

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

+

•

Yellow electronic

•

Faulty connector

 

 

to high source

 

 

 

malfunction lamp

•

Faulty combustion air valve

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted to

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

–

•

Yellow electronic

•

Faulty connector

 

 

to low source

 

 

 

malfunction lamp

•

Faulty combustion air valve

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

 

•

Yellow electronic

•

Faulty connector

 

 

circuit

 

 

 

malfunction lamp

•

Faulty combustion air valve

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Failed

 

 

 

 

 

 

 

•

regeneration

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3491, Aftertreatment Diesel Particulate Filter (DPF) Atomization Air Actuator – MID 128 PSID 59

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted to

•

MIL illuminated

• Faulty harness

 

 

normal, or shorted

 

+

•

Yellow electronic

• Faulty atomization air valve

 

 

to high source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

•

regeneration

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted to

•

MIL illuminated

• Faulty harness

 

 

normal, or shorted

 

–

•

Yellow electronic

• Faulty atomization air valve

 

 

to low source

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

70

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

 

•

Yellow electronic

• Faulty atomization air valve

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Aborted

 

 

 

 

 

 

 

•

regeneration

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

FMI 12

•

Bad intelligent

•

Air pressure

•

MIL illuminated

• Faulty atomization air valve

 

 

device or

 

difference

•

Yellow electronic

 

 

 

 

component

 

between

 

malfunction lamp

 

 

 

 

 

 

atomization air

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

valve opened and

•

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

closed, too low

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

Possible soot

 

 

 

 

 

 

 

 

buildup

 

 

 

 

 

 

 

ECM SPN 3509, Sensor Supply Voltage 1 – MID 128 SID 232

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Sensor supply

•

MIL illuminated

•

Faulty harness or connector

 

 

normal, or shorted

 

voltage out of

•

Incorrect sensor

 

 

 

 

to high source

 

range (high)

 

values

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Sensor supply

•

MIL illuminated

•

Faulty harness or connector

 

 

normal, or shorted

 

voltage out of

•

Incorrect sensor

 

 

 

 

to low source

 

range (low)

 

values

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3510, Sensor Supply Voltage 2 – MID 128 SID 211

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

MIL illuminated

•

Faulty harness or connector

 

 

normal, or shorted

 

 

•

Incorrect sensor

 

 

 

 

to high source

 

 

 

values

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted –

•

MIL illuminated

•

Faulty harness or connector

 

 

normal, or shorted

 

 

•

Incorrect sensor

 

 

 

 

to low source

 

 

 

values

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

71

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3511, Sensor Supply Voltage 3 – MID 128 PSID 113

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

 

 

 

 

 

 

 

to high source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted –

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

 

 

 

 

 

 

 

to low source

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3512, Sensor Supply Voltage 4 – MID 128 PSID 126

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Sensor supply

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

circuit shorted +

•

Incorrect sensor

 

 

 

 

to high source

 

 

 

values

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Sensor supply

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

circuit shorted –

•

Incorrect sensor

 

 

 

 

to low source

 

 

 

values

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3522, Aftertreatment Total Fuel Used – MID 128 PSID 91

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

Aftertreatment

•

N/A

•

DEF system leak

 

normal operational

 

Diesel Exhaust

 

 

•

Wrong DEF tank

 

range

 

Fluid (DEF) level

 

 

•

Aftertreatment DEF Dosing Module

 

 

 

change too much

 

 

 

 

 

 

 

 

 

failure or wrong module

FMI 1

• Data valid but below

•

Aftertreatment

•

N/A

•

DEF tank level sensor stuck

 

normal operational

 

Diesel Exhaust

 

 

•

DEF system clog

 

range

 

Fluid (DEF) level

 

 

•

Wrong DEF tank

 

 

 

change too little

 

 

 

 

 

 

 

 

•

Aftertreatment DEF Dosing Module

 

 

 

 

 

 

 

failure or wrong module

72

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

• Data valid but above

•

Aftertreatment

•

N/A

 

•

DEF system leak

 

normal operating

 

Diesel Exhaust

 

 

 

•

Wrong DEF tank

 

range - Moderately

 

Fluid (DEF) level

 

 

 

•

Aftertreatment DEF Dosing Module

 

severe level

 

change too much

 

 

 

 

 

 

 

 

 

 

 

failure or wrong module

FMI 18

• Data valid but below

•

Aftertreatment

•

N/A

 

•

DEF tank level sensor stuck

 

normal operating

 

Diesel Exhaust

 

 

 

•

DEF system clog

 

range - Moderately

 

Fluid (DEF) level

 

 

 

•

Wrong DEF tank

 

severe level

 

change too little

 

 

 

 

 

 

 

 

 

 

•

Aftertreatment DEF Dosing Module

 

 

 

 

 

 

 

 

failure or wrong module

ECM SPN 3556, Aftertreatment Hydrocarbon Doser/ MP8 Engine – MID 128 PPID 329

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted to

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

battery

•

Yellow electronic

•

Aftertreatment hydrocarbon doser

 

 

to high source

 

 

 

malfunction lamp

 

failure

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted to

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

ground

•

Yellow electronic

•

Aftertreatment hydrocarbon doser

 

 

to low source

 

 

 

malfunction lamp

 

failure

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

 

•

Yellow electronic

•

Aftertreatment hydrocarbon doser

 

 

circuit

 

 

 

malfunction lamp

 

failure

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 13

•

Out of calibration

•

Aftertreatment

•

MIL illuminated

•

Aftertreatment hydrocarbon doser

 

 

 

 

hydrocarbon

 

 

 

failure

 

 

 

 

doser clogged

 

 

• Fuel shut off valve

 

 

 

 

 

 

 

•

Fuel supply failure

FMI 14

•

Special instructions

•

Aftertreatment

•

MIL illuminated

•

Aftertreatment hydrocarbon doser

 

 

 

 

hydrocarbon

•

Yellow electronic

 

failure

 

 

 

 

doser leaking

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

73

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3556, Aftertreatment Hydrocarbon Doser/ MP7 Engine – MID 128 PPID 329

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted to

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

+

•

Yellow electronic

•

Faulty connector

 

 

to high source

 

 

 

malfunction lamp

•

Aftertreatment DPF control valve

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

failure

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted to

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

–

•

Yellow electronic

•

Faulty connector

 

 

to low source

 

 

 

malfunction lamp

•

Aftertreatment DPF control valve

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

failure

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

 

•

Yellow electronic

•

Faulty connector

 

 

circuit

 

 

 

malfunction lamp

•

Aftertreatment DPF control valve

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

failure

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

possible

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 3597, Aftertreatment Diesel Particulate Filter (DPF) Regeneration too Frequent – MID 128 PSID 119

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

 

 

FMI 3

• Voltage above

• Circuit shorted +

• MIL illuminated

•

Faulty harness

 

normal, or shorted

 

 

•

Faulty connector

 

to high source

 

 

•

Aftertreatment DEF line heater 1 or 3

 

 

 

 

 

 

 

 

•

failure

 

 

 

 

Aftertreatment DEF pump assembly

 

 

 

 

 

failure

 

 

 

 

• Aftertreatment DEF tank heating valve

 

 

 

 

 

failure

 

 

 

 

• Aftertreatment Control Module (ACM)

74

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted –

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

 

 

 

•

Faulty connector

 

 

to low source

 

 

 

 

•

Aftertreatment DEF line heater 1 or 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

failure

 

 

 

 

 

 

 

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

• Aftertreatment DEF tank heating valve

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

• Aftertreatment Control Module (ACM)

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

 

 

 

•

Faulty connector

 

 

circuit

 

 

 

 

•

Aftertreatment DEF line heater 1 or 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

failure

 

 

 

 

 

 

 

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

• Aftertreatment DEF tank heating valve

 

 

 

 

 

 

 

 

failure

ECM SPN 3675, Engine Turbocharger Compressor Bypass Valve Position

– MID 128 PPID 330

 

 

 

 

•

Aftertreatment Control Module (ACM)

 

 

 

 

 

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

MIL illuminated

•

Faulty bypass valve solenoid

 

 

normal, or shorted

•

On/off valve can’t

•

Yellow electronic

•

Faulty harness

 

 

to high source

 

be activated

 

malfunction lamp

•

Faulty harness connector

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

High engine

 

 

 

 

 

 

 

 

braking without

 

 

 

 

 

 

 

•

request

 

 

 

 

 

 

 

Driveability

 

 

 

 

 

 

 

 

affected

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Short circuit -

•

MIL illuminated

•

Faulty bypass valve solenoid

 

 

normal, or shorted

•

Valve constantly

•

Yellow electronic

•

Faulty harness

 

 

to low source

 

activated

 

malfunction lamp

•

Faulty harness connector

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Major engine

 

 

 

 

 

 

 

•

derate

 

 

 

 

 

 

 

Exhaust manifold

 

 

 

 

 

 

 

•

overheating

 

 

 

 

 

 

 

Engine shut down

 

 

75

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

• Faulty bypass valve solenoid

 

 

normal or open

•

On/off valve can’t

•

Yellow electronic

•

Faulty harness

 

 

circuit

 

be activated

 

malfunction lamp

•

Faulty harness connector

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

High engine

 

 

 

 

 

 

 

 

braking without

 

 

 

 

 

 

 

•

request

 

 

 

 

 

 

 

Driveability

 

 

 

 

 

 

 

 

affected

 

 

 

 

 

 

 

 

 

 

 

FMI 7

•

Mechanical system

•

Mechanically

•

MIL illuminated

•

Leaking pipes

 

 

not responding or

•

Stuck

•

Yellow electronic

•

Faulty bypass valve solenoid

 

 

out of adjustment

On/off valve can’t

 

malfunction lamp

 

 

 

 

 

 

be activated

•

illuminated

 

 

 

 

 

 

 

Regeneration not

 

 

 

 

 

 

 

•

possible

 

 

 

 

 

 

 

High engine

 

 

 

 

 

 

 

 

braking without

 

 

 

 

 

 

 

•

request

 

 

 

 

 

 

 

Driveability

 

 

 

 

 

 

 

•

affected

 

 

 

 

 

 

 

Valve constantly

 

 

 

 

 

 

 

•

activated

 

 

 

 

 

 

 

Major engine

 

 

 

 

 

 

 

•

derate

 

 

 

 

 

 

 

Exhaust manifold

 

 

 

 

 

 

 

•

overheating

 

 

 

 

 

 

 

Engine shut down

 

 

ECM SPN 3695, Aftertreatment Diesel Particulate Filter (DPF) Switch/MP8 Engine – MID 128 PSID 114

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

FMI 9

• Abnormal update

• Signal

•

Yellow electronic

• Faulty harness

 

rate

missing from

 

malfunction lamp

 

 

 

aftertreatment

 

illuminated

 

 

 

DPF switch

 

 

 

 

 

 

 

 

ECM SPN 3720, Aftertreatment DPF Ash Load Percent – MID 128 PPID 337

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

FMI 0

• Data valid but above

• Ash level too high

•

Yellow electronic

• Need service, ash level is too high

 

normal operational

 

 

malfunction lamp

 

 

range - Most severe

 

 

illuminated

 

 

level

 

 

 

 

 

 

 

 

 

 

76

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 3936, Aftertreatment DPF System – MID 128 PSID 28

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

Aftertreatment

•

MIL illuminated

•

Aftertreatment DPF differential

 

normal operational

 

DPF differential

 

 

•

pressure sensor

 

range - Most severe

 

pressure sensor

 

 

Aftertreatment particulate filter

 

level

 

value too high

 

 

 

 

FMI 1

• Data valid but below

•

Aftertreatment

•

MIL illuminated

•

Aftertreatment DPF differential

 

normal operational

 

DPF differential

 

 

•

pressure sensor

 

range - Most severe

 

pressure sensor

 

 

Aftertreatment particulate filter

 

level

 

value too low

 

 

 

 

ECM SPN 4094, NOx Limits Exceeded Due to Insufficient Diesel Exhaust Fluid (DEF) Quality – MID 128 PSID 90

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

Aftertreatment

•

Yellow electronic

•

DEF quality

 

normal operational

 

Diesel Exhaust

 

malfunction lamp

•

Aftertreatment DEF line clogged

 

range - Most severe

 

Fluid (DEF) dosing

•

illuminated

•

Aftertreatment doser

 

level

 

too low

Engine derate

 

 

• Aftertreatment control module failure

 

 

 

 

 

 

FMI 14

• Special Instructions

•

Aftertreatment

•

Yellow electronic

•

DEF quality

 

 

 

Diesel Exhaust

 

malfunction lamp

•

Aftertreatment DEF line clogged

 

 

 

Fluid (DEF) dosing

•

illuminated

•

Aftertreatment DEF dosing

 

 

 

too low

Engine derate

 

 

 

• Aftertreatment control module failure

 

 

 

 

 

 

FMI 18

• Data valid but below

•

Aftertreatment

•

Yellow electronic

•

DEF quality

 

normal operating

 

Diesel Exhaust

 

malfunction lamp

•

Aftertreatment DEF line clogged

 

range - Moderately

 

Fluid (DEF) dosing

•

illuminated

•

Aftertreatment DEF dosing

 

severe level

 

too low

Engine derate

 

 

• Aftertreatment control module failure

 

 

 

 

 

 

ECM SPN 4095, NOx Limits Exceeded Due to Interrupted Diesel Exhaust Fluid (DEF) Dosing – MID 128 PSID 90

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

FMI 7

• Mechanical system

• Dosing failure

•

MIL illuminated

•

DEF level

 

not responding or

 

•

Aftertreatment

•

Faulty DEF pump

 

out of adjustment

 

 

Diesel Exhaust

•

Leak in DEF hose

 

 

 

 

 

 

 

 

Fluid (DEF) low

 

 

 

 

 

 

usage

 

 

 

 

 

 

 

 

 

77

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 4334, Afterteatment Diesel Exhaust Fluid (DEF) Dosing Absolute Pressure – MID 128 PPID 273

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

DEF system

•

MIL illuminated

•

DEF pump

 

 

normal operational

 

leakage detected

•

No Aftertreatment

•

DEF hose

 

 

range - Most severe

 

 

 

Diesel Exhaust

• Aftertreatment DEF dosing (injector)

 

 

level

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Short Circuit -

•

MIL illuminated

•

DEF pump assembly

 

 

normal, or shorted

 

 

•

No Aftertreatment

 

 

 

 

to low source

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Short Circuit +

•

MIL illuminated

•

DEF pump assembly

 

 

normal or open

•

Open Circuit

•

Yellow electronic

 

 

 

 

circuit

 

 

 

malfunction lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•

illuminated

 

 

 

 

 

 

 

No Aftertreatment

 

 

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 4339, Aftertreatment SCR Feedback Control Status – MID 128 PSID 90

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

Adaptation too

•

N/A

•

NOx sensor

 

 

normal operational

 

high

 

 

•

Aftertreatment Diesel Exhaust Fluid

 

 

range - Most severe

 

 

 

 

 

(DEF) dosing system failure

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

Adaptation too low

•

N/A

•

NOx sensor

 

 

normal operational

 

 

 

 

•

Aftertreatment Diesel Exhaust Fluid

 

 

range - Most severe

 

 

 

 

 

(DEF) dosing system failure

 

 

level

 

 

 

 

•

 

 

 

 

 

 

DEF quality

 

 

 

 

 

 

 

FMI 10

•

Abnormal rate of

•

Adaptation too

•

N/A

•

NOx sensor

 

 

change

 

high

 

 

•

Aftertreatment Diesel Exhaust Fluid

 

 

 

 

 

 

 

 

(DEF) dosing system failure

FMI 12

•

Bad intelligent

•

Adaptation too low

•

N/A

•

NOx sensor

 

 

device or

 

 

 

 

•

Aftertreatment Diesel Exhaust Fluid

 

 

component

 

 

 

 

 

(DEF) dosing system failure

 

 

 

 

 

 

 

•

 

 

 

 

 

 

 

DEF quality

78

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 4354, Aftertreatment Diesel Exhaust Fluid (DEF) Line Heater 1

– MID 128 PSID 103

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

N/A

•

Faulty harness

 

 

normal, or shorted

 

 

 

 

•

Faulty connector

 

 

to high source

 

 

 

 

•

Aftertreatment DEF line heater 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted –

•

N/A

•

Faulty harness

 

 

normal, or shorted

 

 

 

 

•

Faulty connector

 

 

to low source

 

 

 

 

•

Aftertreatment DEF line heater 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

N/A

•

Faulty harness

 

 

normal or open

 

 

 

 

•

Faulty connector

 

 

circuit

 

 

 

 

•

Aftertreatment DEF line heater 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

ECM SPN 4356, Aftertreatment Diesel Exhaust Fluid (DEF) Line Heater 3

– MID 128 PSID 102

 

 

 

 

 

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

N/A

•

Faulty harness

 

 

normal, or shorted

 

 

 

 

•

Faulty connector

 

 

to high source

 

 

 

 

•

Aftertreatment DEF line heater 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted –

•

N/A

•

Faulty harness

 

 

normal, or shorted

 

 

 

 

•

Faulty connector

 

 

to low source

 

 

 

 

•

Aftertreatment DEF line heater 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

N/A

•

Faulty harness

 

 

normal or open

 

 

 

 

•

Faulty connector

 

 

circuit

 

 

 

 

•

Aftertreatment DEF line heater 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

ECM SPN 4374, Aftertreatment Diesel Exhaust Fluid (DEF) Pump Motor

Speed – MID 128 PSID 87

 

 

 

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 1

• Data valid but below

•

Slow pump speed

•

MIL illuminated

•

Faulty harness

 

 

normal operational

 

 

•

No Aftertreatment

•

Faulty connector

 

 

range - Most severe

 

 

 

Diesel Exhaust

•

Aftertreatment DEF pump assembly

 

 

level

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

79

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 4375, Aftertreatment Diesel Exhaust Fluid Pump (DEF) Drive Percentage – MID 128 PSID 121

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 0

• Data valid but above

•

Circuit shorted +

•

MIL illuminated

•

Faulty harness

 

 

normal operational

 

 

•

No Aftertreatment

•

Faulty connector

 

 

range - Most severe

 

 

 

Diesel Exhaust

•

Aftertreatment DEF pump assembly

 

 

level

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

Circuit shorted –

•

MIL illuminated

•

Faulty harness

 

 

normal operational

•

Open circuit

•

No Aftertreatment

•

Faulty connector

 

 

range - Most severe

 

 

 

Diesel Exhaust

•

Aftertreatment DEF pump assembly

 

 

level

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

 

•

No Aftertreatment

•

Faulty connector

 

 

to high source

 

 

 

Diesel Exhaust

•

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

Fluid (DEF)

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted –

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

 

•

No Aftertreatment

•

Faulty connector

 

 

to low source

 

 

 

Diesel Exhaust

•

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

Fluid (DEF)

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

 

•

No Aftertreatment

•

Faulty connector

 

 

circuit

 

 

 

Diesel Exhaust

•

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

Fluid (DEF)

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 12

•

Bad intelligent

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

device or

 

 

•

No Aftertreatment

•

Faulty connector

 

 

component

 

 

 

Diesel Exhaust

•

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

Fluid (DEF)

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 14

•

Special instructions

•

Voltage to pump

•

MIL illuminated

•

Faulty harness

 

 

 

 

out of range

•

No Aftertreatment

•

Faulty connector

 

 

 

 

 

 

Diesel Exhaust

•

Aftertreatment DEF pump assembly

 

 

 

 

 

 

Fluid (DEF)

 

failure

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 4376, Aftertreatment Diesel Exhaust Fluid (DEF) Return Valve

– MID 128 PSID 105

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

 

 

•

Not possible to

•

Faulty connector

 

 

to high source

 

 

 

perform afterrun

•

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted –

•

MIL illuminated

•

Faulty harness

 

 

normal, or shorted

•

Open circuit

•

Not possible to

•

Faulty connector

 

 

to low source

 

 

 

perform afterrun

•

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Faulty harness

 

 

normal or open

 

 

•

Not possible to

•

Faulty connector

 

 

circuit

 

 

 

perform afterrun

•

Aftertreatment DEF pump assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure

 

 

 

 

 

 

 

 

 

FMI 7

•

Mechanical system

•

Possible

•

MIL illuminated

•

Mechanical fault – DEF return line

 

 

not responding or

 

mechanical

•

Not possible to

 

restricted between DEF pump and

 

 

out of adjustment

 

problem with

 

perform afterrun

•

DEF tank

 

 

 

 

aftertreatment

 

Aftertreatment Diesel Exhaust Fluid

 

 

 

 

 

 

 

 

 

 

diesel exhaust

 

 

 

(DEF) pump assembly

 

 

 

 

fluid (DEF) return

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

valve

 

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 4752, Engine Exhaust Gas Recirculation (EGR) Cooler Efficiency

– MID 128 SID 282

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

FMI 7

• Mechanical system

• Low EGR cooler

• MIL illuminated

• EGR cooler clogged or damaged

 

not responding or

efficiency

 

 

 

out of adjustment

 

 

 

 

 

 

 

 

ECM SPN 4811, Engine Piston Cooling Oil Pressure – MID 128 PPID 8

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

FMI 1

• Data valid but below

• Pressure below

• Red engine

• N/A

 

normal operational

range

shutdown lamp

 

 

range - Most severe

 

illuminated

 

 

level

 

 

 

 

 

 

 

 

81

Group 28

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

• Short to battery in

•

Yellow electronic

•

Faulty harness

 

 

normal or shorted to

metering line

 

malfunction lamp

 

 

 

 

high source

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

• Open in the

•

Yellow electronic

•

Faulty sensor

 

 

normal or open

metering side

 

malfunction lamp

•

Faulty harness

 

 

circuit

sensor circuit

 

illuminated

 

 

 

 

 

• Open circuit in the

 

 

 

 

 

 

 

ground line sensor

 

 

 

 

 

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 4813, Engine Oil Thermostat Bypass Valve Opening – MID 128 PSID 72

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

Yellow electronic

•

Faulty actuator

 

 

normal, or shorted

 

 

 

malfunction lamp

•

Faulty harness

 

 

to high source

 

 

•

illuminated

 

 

 

 

 

 

 

Oil thermostat is

 

 

 

 

 

 

 

 

always open

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted –

•

Yellow electronic

•

Faulty actuator

 

 

normal, or shorted

 

 

 

malfunction lamp

•

Faulty harness

 

 

to low source

 

 

•

illuminated

 

 

 

 

 

 

 

Oil thermostat is

 

 

 

 

 

 

 

•

always closed

 

 

 

 

 

 

 

Engine may

 

 

 

 

 

 

 

 

overheat

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

Yellow electronic

•

Faulty actuator

 

 

normal or open

 

 

 

malfunction lamp

•

Faulty harness

 

 

circuit

 

 

•

illuminated

 

 

 

 

 

 

 

Oil thermostat is

 

 

 

 

 

 

 

•

always open

 

 

 

 

 

 

 

May have

 

 

 

 

 

 

 

 

increased fuel

 

 

 

 

 

 

 

 

consumption

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 4815, Engine Cooling Fan Thermal Switch Position – MID 128 PPID 333

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

 

 

FMI 3

• Voltage above

• Circuit shorted to

• Yellow electronic

•

Faulty harness

 

normal, or shorted

battery

malfunction lamp

•

Faulty harness connector

 

to high source

 

illuminated

•

Faulty sensor

 

 

 

 

82

Group 28

 

 

 

 

 

Engine Control Module (ECM) Diagnostic Trouble

 

 

 

 

 

 

 

Codes (DTCs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Short circuit -

•

Yellow electronic

•

Faulty harness

 

 

normal, or shorted

 

 

 

malfunction lamp

•

Faulty harness connector

 

 

to low source

 

 

 

illuminated

•

Faulty sensor

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

Yellow electronic

•

Faulty harness

 

 

normal or open

 

 

 

malfunction lamp

•

Faulty harness connector

 

 

circuit

 

 

 

illuminated

•

Faulty sensor

 

 

 

 

 

 

 

ECM SPN 5246, Aftertreatment SCR Operator Inducement Severity – MID 128 PSID 46

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

Severe SCR

•

Severe engine

•

N/A

 

normal operational

 

system fault

 

derate

 

 

 

range - Most severe

 

detected –

 

 

 

 

 

level

 

Warning fault

 

 

 

 

 

 

 

 

 

 

 

 

FMI 15

• Data valid but above

•

Moderate SCR

•

Moderate engine

•

N/A

 

normal operating

 

system fault

 

derate

 

 

 

range - Least severe

 

detected –

 

 

 

 

 

level

 

Warning fault

 

 

 

 

 

 

 

 

 

 

 

 

FMI 16

• Data valid but above

•

SCR system

•

Engine derate

•

N/A

 

normal operating

 

fault detected –

 

 

 

 

 

range - Moderately

 

Warning fault

 

 

 

 

 

severe level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

83

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 5285, Charge Air Cooler (CAC) Temperature – MID 128 PID 52

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 7

• Mechanical system

•

Boost temperature

•

MIL illuminated

•

Air flow through charge air cooler

 

not responding

 

too high

 

(13L engine only)

 

(CAC) too low

 

properly

 

 

 

 

• Charge air cooler (CAC)

FMI 18

• Data valid but below

•

Boost temperature

•

MIL illuminated

•

Air flow through charge air cooler

 

normal operating

 

too high

 

(13L engine only)

•

(CAC) too low

 

range

 

 

 

 

Charge air cooler (CAC)

ECM SPN 5298, Aftertreatment Diesel Oxidation Catalyst (DOC) Conversion Efficiency – MID 128 PSID 99

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 7

• Mechanical system

•

Hydrocarbon

•

MIL illuminated

•

Catalyst failure

 

not responding

 

conversion is too

 

 

•

DOC temperature sensor

 

properly

 

low in the Diesel

 

 

 

 

 

 

 

Oxidation Catalyst

 

 

 

 

 

 

 

(DOC)

 

 

 

 

 

 

 

 

 

 

 

 

FMI 18

• Data valid but below

•

Hydrocarbon

•

MIL illuminated

•

Catalyst failure

 

normal operating

 

conversion is too

 

 

•

DOC temperature sensor

 

range - Moderately

 

low in the Diesel

 

 

 

 

 

severe level

 

Oxidation Catalyst

 

 

 

 

 

 

 

(DOC)

 

 

 

 

 

 

 

 

 

 

 

 

84

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 5392, Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve Loss of Prime – MID 128 PSID 121

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

 

FMI 7

•

Mechanical system

•

Aftertreatment

•

MIL illuminated

•

Empty DEF tank

 

 

not responding

 

Diesel Exhaust

•

Yellow electronic

•

DEF filter clogged

 

 

properly

 

Fluid (DEF)

 

malfunction lamp

•

DEF inlet pipe leak or blockage

 

 

 

 

pressure build

 

 

 

 

 

up failure

•

illuminated

•

DEF pump assembly

 

 

 

 

No Aftertreatment

 

 

 

 

 

 

 

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

 

 

FMI 31

•

Condition exists

•

Aftertreatment

•

MIL illuminated

•

Empty DEF tank

 

 

 

 

Diesel Exhaust

•

Yellow electronic

•

DEF filter clogged

 

 

 

 

Fluid (DEF)

 

malfunction lamp

•

DEF inlet pipe leak or blockage

 

 

 

 

pressure build

 

 

 

 

 

up failure

•

illuminated

•

DEF pump assembly

 

 

 

 

No Aftertreatment

 

 

 

 

 

 

 

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

ECM SPN 5394, Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve

– MID 128 PSID 89

 

 

 

 

 

 

 

 

 

 

 

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

 

Symptoms:

 

 

FMI 0

• Data valid but above

•

Low side circuit

•

MIL illuminated

•

Aftertreatment DEF dosing pump

 

 

normal operational

 

shorted to +

 

 

 

assembly

 

 

range - Most severe

 

 

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

Short to ground

•

MIL illuminated

•

Aftertreatment DEF dosing pump

 

 

normal operational

•

Low side circuit

 

 

 

assembly

 

 

range - Most severe

 

open

 

 

 

 

 

 

level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 3

•

Voltage above

•

Circuit shorted +

•

MIL illuminated

•

Aftertreatment DEF dosing pump

 

 

normal, or shorted

 

 

 

 

 

assembly

 

 

to high source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 4

•

Voltage below

•

Circuit shorted –

•

MIL illuminated

•

Aftertreatment DEF dosing pump

 

 

normal, or shorted

 

 

 

 

 

assembly

 

 

to low source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FMI 5

•

Current below

•

Open circuit

•

MIL illuminated

•

Aftertreatment DEF dosing

 

 

normal or open

 

 

•

Yellow electronic

•

Aftertreatment DEF dosing pump

 

 

circuit

 

 

 

malfunction lamp

 

assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

FMI 14

•

Special instructions

•

Aftertreatment

•

MIL illuminated

• Aftertreatment DEF doser clogged

 

 

 

 

DEF dosing

•

Yellow electronic

•

Hose clogged

 

 

 

 

clogged or hose

 

malfunction lamp

 

 

 

 

 

 

clogged

 

 

 

 

 

 

 

 

illuminated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

85

Engine Control Module (ECM) Diagnostic Trouble

Group 28

Codes (DTCs)

ECM SPN 5394, Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve

– MID 128 PSID 90

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

 

FMI 1

• Data valid but below

•

Dosing failure

•

MIL illuminated

•

NOx sensor

 

normal operational

•

Aftertreatment

•

NOx emissions

•

SCR catalyst malfunction

 

range

 

Diesel Exhaust

 

too high

•

EGR mass flow failure

 

 

 

 

 

 

 

Fluid (DEF) dosing

 

 

•

SCR inlet temperature sensor

 

 

 

amount too low or

 

 

 

 

 

DEF quality

 

 

 

 

 

 

 

 

 

 

 

 

FMI 17

• Data valid but below

•

Dosing failure

•

MIL illuminated

•

NOx sensor

 

normal operating

•

Aftertreatment

•

NOx emissions

•

SCR catalyst malfunction

 

range - Least severe

 

Diesel Exhaust

 

too high

•

EGR mass flow failure

 

level

 

 

 

 

Fluid (DEF) dosing

 

 

 

 

 

 

 

•

SCR inlet temperature sensor

 

 

 

amount too low or

 

 

 

 

 

DEF quality

 

 

 

 

 

 

 

 

 

 

 

 

ECM SPN 5485, Aftertreatment Diesel Exhaust Fluid (DEF) Pump Orifice

– MID 128 PSID 121

Type of

FMI Description:

Fault Condition:

Possible

Possible Cause:

fault:

 

 

Symptoms:

 

 

 

 

 

 

 

 

 

FMI 11

• Root cause not

• Aftertreatment

•

MIL illuminated

•

Bleed orifice

 

known

Diesel Exhaust

•

Yellow electronic

•

Aftertreatment Diesel Exhaust Fluid

 

 

Fluid (DEF) bleed

 

malfunction lamp

 

(DEF) pressure sensor

 

 

orifice clogged

 

 

 

 

 

illuminated

 

 

 

 

 

•

 

 

 

 

 

No Aftertreatment

 

 

 

 

 

 

Diesel Exhaust

 

 

 

 

 

 

Fluid (DEF)

 

 

 

 

 

 

dosing

 

 

 

 

 

 

 

 

 

86

87

 

Mack Trucks, Inc.

Greensboro, NC USA

http://www.macktrucks.com

PV776-88969578 () 04.2010 © Mack Trucks, Inc., 2010